Troubleshooting & repair – Lincoln Electric POWER WAVE SVM173-A User Manual

Page 128

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TROUBLESHOOTING & REPAIR

F-82

F-82

POWER WAVE 455M/MSTT

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TRANSFORMER

LEADS

RECTIFIER

MODULE

POSITIVE

OUTPUT

LEAD

HEATSINK

MOUNT

BOLTS (4X)

RECTIFIER

THERMOSTAT

(LEADS 291 & 292)

HEATSINK

STT LEAD

LEAD 287

(SNUBBER

DIODE)

PLUG J10

LEAD 289B

(STT SNUBBER

CAPACITOR)

FIGURE F.27 – OUTPUT RECTIFIER, STT CHOPPER BOARD AND RECTIFIER MODULE

REMOVAL AND REPLACEMENT

OUTPUT RECTIFIER, STT CHOPPER BOARD AND RECTIFIER MODULE

REMOVAL AND REPLACEMENT (CONTINUED)

RECTIFIER ASSEMBLY
REMOVAL PROCEDURE

1. Remove input power to the Power Wave

455.

2. Using the 3/8” nut driver, remove the case

top and sides.

3. Perform the Capacitor Discharge proce-

dure.

4. Using the 9/16” wrench, remove the Power

Wave positive output lead from the rectifier
heat sink. Note fastener hardware for
reassembly. Refer to Figure F.27.

5. Using the 7/16” wrench, remove the STT

output lead from the rectifier heat sink. Note
fastener hardware for reassembly. Refer to
Figure F.27.

6. Using the 7/16” wrench, remove the eight

transformer leads from the rectifier modules.
Label the leads and take note of lead place-
ment for reassembly. Note that each screw
has two flat washers and one lock washer.

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