Electrical diagrams, Schematic numbers are given for reference only, Control board feed hd bd – Lincoln Electric POWER WAVE SVM173-A User Manual

Page 140: Control board, Dc bus bd, Feed hd bd, Feed hd bd ethernet/devicenet or devicenet board, Volt sense bd, G4 42 1, Receptacle

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ELECTRICAL DIAGRAMS

G-6

G-6

SCHEMATIC - ENTIRE MACHINE - CODES 10957 - 11311 PG 2 OF 3 (G4421)

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

POWER WAVE 455M/MSTT

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EN

-1

70

SO

LI

D

ED

G

E

G4

42

1

ENGINEERING CONTROLLED
MANUFACTURER:

No

CONTROL BOARD, CHANGED 2J4 TO 3J4

G4421

INVERTER WELDERS

455M MACHINE SCHEMATIC

NONE

G4050

F.Valencic

S.Poole

.

DRAWN BY:

DESIGN INFORMATION

ENGINEER:

APPROVED:

REFERENCE:

EQUIPMENT TYPE:

SUBJECT:

SCALE:

2/1/2007

MATERIAL
DISPOSITION:

APPROVAL
DATE:

PROJECT
NUMBER:

UF

CRM22115-GC

PAGE ___ OF ___

3

DOCUMENT

NUMBER:

DOCUMENT
REVISION:

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

PROPRIETARY & CONFIDENTIAL:

F

THE INFORMATION ON THIS
PRINT IS FOR REFERENCE
ONLY. COMPONENTS AND

CIRCUITRY MAY BE

DIFFERENT

FROM AN ACTUAL MACHINE.

CHANGE DETAIL:

LEAD COLOR CODE:

B-BLACK
G-GREEN

O-ORANGE
R-RED
U-BLUE
W-WHITE

Y-YELLOW

:

S

T

I

N

U

E

U

L

A

V

T

N

E

N

O

P

M

O

C

CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS

:

S

R

E

B

M

U

N

N

I

P

R

O

T

C

E

N

N

O

C

VIEW OF CONNECTOR ON PC BOARD

1 2

6

7

12

LATCH

EX. 12 PIN CONNECTOR

LABELS:

COMMON

FRAME GROUND

EARTH GROUND

Schematic numbers are given for reference only.

CONTROL BOARD

FEED HD BD

+24VDC

2

894

3

5 CAN_L

CAN_H

S5 DEVICENET

CONNECTOR

4

893

892

891

2

J

7

2

1

J

7

2

3

J

7

2

4

J

7

2

ARCLINK H

ARCLINK L

5J75

2J75

1J75

4J75

3J73

894

893

892

891

+24VDC

0 VDC

CAN_L

CAN_H

1J76

3J76

830

2J81

1J81

3J81

4J81

741

743

800

840

ARCLINK H

ARCLINK L

ETHERNET/DEVICENET BOARD

ONLY

DEVICENET CONFIGURATION

MUST BE IN FOR

DEVICENET

CONTROL BOARD

1J47

3J47

10A

DC BUS BD

50

51

52

FEED HD BD

1J85

851

2J85

852

3J85

853

4J85

854

5J85

855

6J85

856

7J85

857

8J85

858

9J85

859

10J85

860

11J85

861

12J85

862

1J84

841

2J84

842

3J84

843

4J84

844

5J84

845

6J84

846

7J84

847

RECEPTACLE

841

A

B

C

D

E

F

G

I

J

K

N

T

INTERFACE

WIREFEEDER

844

842

843

845

846

847

67C

539

541

521

522

GND-A

TACH 1A DIFF SIGNAL

TACH 1B DIFF SIGNAL

TACH 2A DIFF SIGNAL

TACH 2B DIFF SIGNAL

SINGLE TACH INPUT

VOLTAGE SENSE

MOTOR "+"

MOTOR "-"

SOLENOID +40VDC

SOLENOID INPUT

TACH COMMON

TACH +15VDC

TRIGGER +15VDC

TRIGGER INPUT

DUAL PROC. INPUT

4 STEP INPUT

COLD INCH +15VDC

COLD IN. FORWARD

COLD IN. REVERSE

GAS PURGE INPUT

SHUTDOWN +15VDC

SHUTDOWN 1 INPUT

SHUTDOWN 2 INPUT

INPUT B

+40VDC FEEDER

+15VDC TACH

TACH 1A DIFF. INPUT

TACH 1B DIFF. INPUT

TACH COMMON

TACH 2A DIFF. INPUT

TACH 2B DIFF. INPUT

SINGLE TACH INPUT

2J83

1J83

4J83

3J83

541

539

522

521

SOLENOID +40VDC

SOLENOID INPUT

MOTOR "+"

MOTOR "-"

2

J

7

2

1

J

7

2

4

J

7

2

ARCLINK H

ARCLINK L

CB1

4J73

D6

1J1

1J2

4J1

511

512

67B

4J9

3J1

67C

ROBOTIC VOLTAGE SENSE

VOLTAGE SENSE SELECT (-)

WIRE FEEDER VOLTAGE SENSE

VOLTAGE SENSE SELECT (+)

+40VDC

VOLTAGE SENSE

ARC LINK L

1J11

2J11

ARC LINK H

2J82

1J82

2J81

1J81

3J81

4J81

3J82

4J82

14J85

13J85

886

880

154B

741

743

800

840

51B

52B

511

512

ARCLINK H

ARCLINK L

ARCLINK H

ARCLINK L

+40VDC

VOLTAGE SENSE SELECT (-)

VOLTAGE SENSE SELECT (+)

+40VDC

+40VDC

5J83

6J83

840

800

743

741

S7 I/O

RECEPTACLE

851

1

2

3

4

5

6

7

8

9

10

11

12

852

853

854

855

856

857

858

859

860

861

862

TRIGGER +15VDC

TRIGGER INPUT

DUAL PROC. INPUT

4 STEP INPUT

COLD INCH +15VDC

COLD IN. FORWARD

COLD IN. REVERSE

GAS PURGE INPUT

SHUTDOWN +15VDC

SHUTDOWN 1 INPUT

SHUTDOWN 2 INPUT

INPUT B

P

Located on rear, right side of front door

see page 3 for details

Additional input /
outputs are
illustrated on
schematic # 1.

Schematic: M19330

Schematic: G3789

Schematic: G3893

1W

1B

RED/GREEN

STATUS

LED

WORK VOLTAGE SENSE

THERMAL LED

S2 VOLTAGE SENSE

RECEPTACLE

THERMAL LED

2B

2W

7J7

3J7

4J7

CONTROL BOARD

YELLOW

THERMAL

LED

253

254

S3 RS232

CONNECTOR

251

RS232 TRANSMIT

RS232 COMMON

21A

2

3

4

5

6

7

1

4

2

3

20

3J2

4J2

1J2

6J9

8J7

STATUS LED (HI FOR RED)

L4

STATUS LED (HI FOR GREEN)

RS232 RECEIVE

FEED HD BD

ETHERNET/DEVICENET OR DEVICENET BOARD

(ETHERNET/DEVICENET BOARD SHOWN)

VOLT SENSE BD

4J9

67

VOLTAGE SENSE

54

ARC LINK L

1J11

2J11

ARC LINK H

53

2J82

1J82

153B

ARCLINK H

ARCLINK L

2B

2W

1W

1B

253

254

251

21A

Additional input /
outputs are
illustrated on
schematic # 1.

Schematic: G3823

Schematic:S24779

+40VDC

S6

2

ETHERNET

CONNECTOR

(Ethernet Board only)

J710

ETHERNET PORT

Located under spring loaded cover

Located under spring loaded cover
See page 3 for details

Located under spring loaded cover
See page 3 for details

Located under spring loaded cover
See page 3 for details

Located under spring loaded cover
see page 3 for details

Located under spring loaded cover
See page 3 for details

Located by power switch.

See page 3 for details

Located on rear of control box (center)

VOLTAGE SENSE OUTPUT

Blocking Diode for Motor

LEDS - 1 TOTAL

SEE PAGE 3 FOR DETAILS

DIP SWITCHES

(see other sheet for use )

jumper 9,10,11 for

welder to operate

RJ45 type

TACH signals are selected
by software ( standard or Diff type )

located on lower left
case front

ARCLINK -

A

ARCLINK +

53

54

67

B

E

D

0 VDC

+40VDC

L7

ELECTRODE SENSE

S1 ARCLINK

52

C

51

L5

L6

51A

52A

54A

53A

RECEPTACLE

Located under spring loaded cover
See page 3 for details

54A

3J16

1J16

53A

5J16

6J16

4J16

J16

67A

51A

52A

67B

51B

52B

153B

154B

1J73

2J73

5W

5B

(HIGH for RED)

(HIGH for GREEN)

15J85

16J85

6B

6W

(HIGH for RED)

(HIGH for GREEN)

1J74

2J74

N.C.

L2

RED/GREEN

STATUS

LED

RED/GREEN

STATUS

LED

NOTES:
N.C. IF FEEDHEAD BOARD IS NOT PRESENT, INSERT
P82 INTO J73.

N.D. COMMUNICATION INTERFACE MODULE.

N.E. ROBOTIC WIRE DRIVE INTERFACE MODULE.

N.F. K2202-4 MACHINES ONLY.

LEGEND
DASHED = " " STT MACHINE ONLY
PHANTOM= " " OPTION

ARCLINK L

ARCLINK L

ARCLINK H

ARCLINK H

LEDS - 10 TOTAL

DIP SWITCH - 1 BANK OF 8

SEE PAGE 3 FOR DETAILS

ETHERNET/DEVICENET

LEDS - 12 TOTAL

DIP SWITCH - 4 BANKS OF 8

SEE PAGE 3 FOR DETAILS

DEVICENET

LEDS - 9 TOTAL

DIP SWITCH - 2 BANKS OF 8

SEE PAGE 3 FOR DETAILS

0 VDC

0 VDC

0 VDC

0 VDC

L10

ARCLINK -

ARCLINK +

ELECTRODE SENSE

+40VDC

0 VDC

0 VDC

N.E.

N.D.

Located on left side of control box

Located on rear of control box (right)

Located on rear, right side

of front door

see page 3 for details

Located behind front
door panel.

Located on rear, left side of front door

see page 3 for details

GROUND LEAD
CURRENT SENSOR

3J6

C422-2

N.F.

GROUND CURRENT SENSE

GROUND CURRENT SENSE

C422-1

11J6

Located on vertical panel near lift
bale

CURRENT SENSOR CLOSED

IS THE FAULT CONDITION

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