Electrical diagrams, Ce model, Right side of machine – Lincoln Electric POWER WAVE SVM173-A User Manual

Page 137: Left side of machine

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ELECTRICAL DIAGRAMS

G-3

G-3

WIRING DIAGRAM - ENTIRE MACHINE - CODES 10957 - 11311 (G4420)

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

POWER WAVE 455M/MSTT

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-

TO J9

202

WORK

202A

TO R1

TO TP6

S1

ARCLINK

RECEPTACLE

+

ELECTRODE

223
221

206A

R3

C8

TO D5

289D

R2

2

288C

288D

289E

288E

J1

4
5

3R

3R
3W

238

5

J10

TO

STATUS

LED

RECT

THERM

223

222

CHOPPER BOARD

SEC

(BOTTOM

LEFT)

POWER BD

RECTIFIER

AC

EMITTER

212
213
813
811
216

4

CONTROL BOARD

+

TO J61

CR1

X4

6

TO AUX #1

5

0

3

5

0

4

5

0

5

5

0

6

INPUT

20D

17

18

15 16

F1

F1

TO
CB1

J41

1

4R

J4

251

20

C

J47

TO

P90

P91

RECT

292

1
2

3
4

SEC

(TOP

LEFT)

6

U

L1B

V

L3

AC

3

TO

CR1
SW1

CB4

T2

L2

AC

2

H1D

T3

T1

T2

612

T3

NEG

1

2
3
4

+

4W

346

C3
AUX. #1

TO

4

3

D3

TO

CHOKE

THERM

D

CURRENT

TRANSDUCER

TO C8

19D

SWITCH BOARD

#2

289A

-

+

288B

TO C10

SW1

POWER

C10

289F

A

202

225

J7

2

5

J2

206

52

J5

34

TP6

4
5
6

3

2

4

1

8

7

6

5

4

3

2

1

289E

289D

289C

289B

288E

288D

288C

288B

289C

R4

289A

2

TO C10

289B

NEG

STT

X1

+

G

601

TO J60

L1

20

NEG

19C

T1

TO
HARMONIC
FILTER

REAR OF MACHINE

TO J6,J10B

6

TO SOLID STATE RELAY

3

2

TO SOLID STATE RELAY

444

FAN

THIS AREA VIEWED FROM

288F

RECONNECT

PANEL

TO
CR1
J6

231

AUX #1

J61

5
6
7
8

9

POS

D1

H1

50

CB1

10A CIRCUIT

BREAKER

R1

TP3

TO R1

CB2

10A CIRCUIT

BREAKER

1B

TP2

206

TO J9

202A

TP5

33

206A

NEG

7

PRI

(BOTTOM

RIGHT)

TO

SWITCH

BD #2

15

14

12

18

TO
SWITCH
BD #1

TO

SWITCH

BD #2

MAIN

TRANSFORMER

LEFT SIDE

X2

NEG

1

POS

2
3

C3

J2

.05/600V

2W

403

288A

2

1

6

2B

511

604

H1A

TO AUX #2

CB3

3.5A

BREAKER

TO SW1

200-208V
220-230V
440-460V
550-575V

POS

POS

AC

1

TO SUPPLY LINES

S2

VOLTAGE

SENSE

RECEPTACLE

TO A SYSTEM GROUND PER

NATIONAL ELECTRICAL CODE.

S3

RS232

CONNECTOR

F

R

O

N

T

O

F

M

A

C

H

IN

E

115V

RECEPTACLE

TO RECONNECT PANEL

1
2

J74

J76

PRI

(BOTTOM

LEFT)

20C

+

+

TO AUX #1

4

0

4

4

0

5

4

0

6

21A

2

51

3
4

54

E

53

3

1

67A

TO C3

4

J46

3

2

1

POS

POS

DC BUS BOARD

12

J41

C6

50

C2

N.D.

.05/600V

STATUS LED (R/G)

TO J7

N.A.
THERMAL LED (Y)

TO J7

1W

TO

J4

J11

C4

13

14

+

SWITCH BOARD

#1

1

4

5

X3A

19

TO FAN

X1

224A

291

CB3

TO J61

TO INPUT SWITCH

612B

612

H1

TO AUX #1

AUXILIARY TRANSFORMER #1

SEC

(BOTTOM

RIGHT)

TO
SWITCH BD #2

POS

TO

SWITCH BD #1

11 12

20D

TO
SWITCH BD #2

H5
H6

CAPACITORS=MFD/VOLTS

RESISTORS=OHMS/WATTS

H1

(200-208)

H2

(220-230)

PRI

(TOP

LEFT)

R

(115V)

N

(24V)

X4

COLLECTOR

2

6

TO J61

H1D

(TOP)

LOAD LINE

TO CB4

612B

L3A

J

TO CONTACTOR

S4

TO TP3

32

1

2
3
4
5
6
7
8
9

1

2
3
4
5
6

8

7

9

232

X3

604

238

601

INPUT BOARD

NEG

H3

H2

TO AUX #1

H1

H2

H3

812
813

287

811
816

F3

F3

+

+

F2

F2

19C

17

11

TO

SWITCH
BD #1

5

1

4

1

AUXILIARY TRANSFORMER #2

NOTES:

N.A. PIN NEAREST THE FLAT EDGE OF LED LENS (CATHODE)

ALIGNS WITH BLACK LEAD OF LED SOCKET.

N.B. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT

OPERATION.

N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR

OPERATION.

RIGHT SIDE OF MACHINE

1

J8

J9

228
226

1

224
220

504
503
406

505

4

506

2

3

211

2

3

816

7
8

21A

418

514

1

273
274

5
6

2
1

TO J6, J10B

RIGHT SIDE

13

512

4R

4

3

4W

2

1

VOLTAGE SENSE

SELECT

BOARD

TO
SWITCH BD #1

D4

J40

F4

4

0

3

F4

THERM

1

2
3
4

1
2
3
4

J72

J75

WIRE DRIVE INTERFACE

MODULE

BOARD

11

J42

TO J5

6

5

4

3

2

+

225

1

SEC

(TOP

RIGHT)

2

3

5

J50

C5

J60

10

10

9

8

7

6

5

4

273

3

228

274

226

TO J8

4

1

2

J43

251

253
254

NEG

DIGITAL POWER

SUPPLY BOARD

3R

TO

3W

J7

MAIN CHOKE

221

4
3

231
232

291

X3A

.05/600V

C1

TP1

TO C8

288A

345

287

TP7

RECTIFIER

SWITCH

RECONNECT

TO

16

4

1

4

H4

'A

'

LEFT SIDE OF MACHINE

RECONNECT SWITCH

6

5

1

1

TP4

444

TO FAN

TO

J47

475
477

1

2

476

216

478

211

3

213
212

4

W

W=WHITE

U=BLUE

R=RED

COMPONENT VALUES:

N=BROWN

R

E

A

R

O

F

M

A

C

H

IN

E

G=GREEN

B=BLACK

LEAD COLOR CODING

TO
CB3

ELECTRICAL SYMBOLS PER E1537

H1A

AUX #1

L3B

X5

TO AUX#1

2
1

OUTPUT

RECT

D2

J6

5
6

253

7

2

254

8

3

9

4

B

A

TO J46

1

2
3
4

POWER BD RECT

1

2
3
4

J10A

J11

812

TO

886

880

TO J8

X2

U

TO

J42

J43

TO POWER BD.

RECTIFIER

(51V)

(380-415)

X3

W

H3

TO

X3

AUX #2

X5

RECONNECT PANEL

TO

MAIN TRANSFORMER

TO D5

3

4

-

TO

J4

SOLID

STATE
RELAY

2

1

W

H5
(440-460)
H4

H5

2

15

14

11
12

13

16

10

11
12

10

14
15

11

12
13

16

10

2.7 10W

.022
800V

PRI

(TOP

RIGHT)

POS

POS

NEG

NEG

AC

DIODE

.022
800V

2.7
10W

2.7
10W

.022
800V

N.C.

N.J.

INPUT VOLTAGE. CONNECTION SHOWN IS FOR 550-575V

52

CONNECTOR

DEVICENET

5

1

4

2
3

I/O

RECEPTACLE

3
4

2

1

5
6

ROBOTIC/WIREDRIVE

INTERFACE RECEPTACLE

CIRCUIT

10A

FUSE

J83

D6

P90

P91

J82

N.B., N.G., N.H.

67C

67B

1W
1B

892

892

851
852
853
854
855
856

54
53

222

891

7
8
9

10

857
858
859
860

3 CONDUCTOR
TWISTED/SHIELDED
SHIELD GROUND TO CASE

L4

2B

2W

+40VDC

267
266
268

THERM

S5

S6

S7

GND-B

267

266

268A

893

894

227

227

WATER
COOLER
RECEPTACLE

2

1

350
352

N

A
B
C
D
E
F

G
H

J
K
L

M

539
541
521
522

BLACK

847

11

12

861
862

J82

154B

153B

4

3

2

1

51B
52B

WHITE

J84

6

5

1
2
3
4

847

8

7

880

886

522

521

541

539

J83

6

5

1
2
3
4

856

855

854

853

852

851

J85

6

5

1
2
3
4

857

8

7

511

512

862

861

860

859

9

15

12

16

14

13

11

10

858

H6
(550-575)

H6A

H6

TO
CR1
J60

CHOKE
THERM

TO RECT
THERM

TO
RECONNECT
SWITCH

H6

5

(550-575)

H6A

P50

VOLTAGE. CONNECTION SHOWN IS FOR 440-575V

S8

20µF
400V

20µF
400V

+24V

+24V GND

CAN_H
CAN_L

4

1

8

5

1

8

800
840

1

518

2

414

J10B

TO

SSR

405

404

893

891
894

1

2
3
4

J73

6B
6W

743
741

800
840

AC

AC

346

345

830

R5

TO

262

268

268A

R5

220A

292

262

R5

W

R

4

1

(115V)

TO
S4

CB2

350

352

P52

4

32

33

1

6

33A

2

(230V)

3
4

33A

224A

224

220

220A

TO

J4

J43

TO RECT
THERM

TO
AUX #2

S1

100V

2400

µ

F

500V

3500

µ

F

500V

3500

µ

F

19

20

HARMONIC

FILTER

20C

19D

N.D. PIN NEAREST THE FLAT EDGE OF LED LENS (ANODE)

ALIGNS WITH WHITE LEAD OF LED SOCKET.

2

4

5B

5W

6W

6B

53A

54A

67

52A

51A

J16

MODULE

INTERFACE

CONNECTOR

3
4
5

1

6

J81

741

743

4

3

2

1

L2

GND-A

67C

153B

154B

51B
52B

L8

L9

L7

L5

L6

STT SNUBBER
RESISTOR BANK

STT SNUBBER

CAPACITOR BANK

STT CURRENT

TRANSDUCER

D5

STT SNUBBER

DIODE

TO
HARMONIC
FILTER

RED

BLACK
BLACK

BLACK
GREEN

WHITE
BLACK

RED

BLACK
GREEN

H1B

.0047/3KV

C11

ETHERNET

S9

CB2

5A CIRCUIT

BREAKER

351

352A

32

S4

220V RECEPTACLE

CE Model

ETHERNET / DEVICENET OR DEVICENET MODULE
MODULE

TO CONTACTOR

C

B

A

INPUT
LINE
FILTER

L3A

.0047

µF

440

C6

C7

L1A

SWITCH LEAD
FILTER

L3

FRONT
HORIZONTAL
BAFFLE

REAR
HORIZONTAL
BAFFLE

FAN
SHROUD

RECONNECT
SHELL

RECONNECT
BRACKET

CASE
FRONT

FRONT
UPPER
BASE

REAR

UPPER

BASE

AUX.
2

AUX.
1

PROTECTIVE BONDING CIRCUIT

352A

P51

N.E.

N.F.

N.G.

H4B

N.J.

N.E. LEAD 33 IS PRESENT IN MODELS WITH 115V RECEPTACLE
ON THE CASE FRONT. LEAD 352A IS PRESENT ONLY IN
MODELS WITH 220V RECEPTACLE ON THE CASE FRONT.
N.F. ONLY PRESENT ON "CE" MODELS.
N.G. ONLY PRESENT ON NON-CE MODELS.
N.H. "CE" MODELS DO NOT HAVE A RECONNECT SWITCH. POS LEAD
CONNECTS DIRECTLY TO (+) OF C4. LEAD C CONNECTS
(-) OF C4 TO (+) C5 AND NEG LEAD CONNECTS TO (-) OF C5.
N.J. THE "CE" MODELS DO NOT HAVE A RECONNECT PANEL. INSTEAD
LEAD H4B CONNECTS H4 TO SW1.
N.K. ON CE MODELS LEADS T1, T2 AND T3 ARE REPLACED BY LEADS
A, B AND C. LEADS A, B AND C ARE CONNECTED TO THE INPUT
RECTIFIER TERMINALS RATHER THAN CR1.
N.L. 10 AMP CIRCUIT BREAKER IS USED IN PLACE OF FUSE ON CODES
BELOW 11150.
N.M. ON SYNCHRONIZED TANDEM MIG APPLICATIONS J77, J712 OF THE
ETHERNET BOARD AND J3, J7 OF THE CONTROL BOARD ARE USED,
SEE S26631 FOR DETAILS.

TO SW 1

J1 & J3

ARE NOT USED

153B
154B

67B
52B

51B

51A

53A
54A

67A
52A

CASEFRONT

67

CONNECTOR

ONLY PRESENT IF FEEDHEAD

MODULE IS NOT PRESENT

ONLY PRESENT IF FEEDHEAD

MODULE IS PRESENT

J70 & J71

ARE NOT USED

GND-A

FEEDHEAD

TO

THERMAL

LED

OR

67

TO TP3

N.D.

L10

J710

ETHERNET

PORT

RJ 45 TYPE

THE ETHERNET CONNECTION

IS ONLY PRESENT IN THE
ETHERNET / DEVICENET MODULE

CASEFRONT

PANEL

N.D.

TO
J40
J50

TO
J43

TO J47

TO

J2

TO
J20

J40

J50

N.F.

N.F.

COMPONENT VALUE UNITS:

CAPACITOR: MFD/VOLTS

RESISTOR: OHMS/WATTS

CONNECTOR PIN NUMBERS:

VIEW OF CONNECTOR ON PC BOARD

1 2

6

7

12

LATCH

EX. 12 PIN CONNECTOR

1

3

8

7

6

5

475
476
477
478

50

51

TO WORK

TO ELECTRODE

3
4
5

1

6

J16

OR

TO WORK

153B
154B

52B

51B

OR

TO MAIN

TRANSFORMER

TO RECONNECT

SWITCH

LEGEND

DASHED " " = STT MACHINE ONLY

PHANTOM " " = OPTION

N.L.

32

CB2

10A CIRCUIT

BREAKER

33

115V

(EARLIER MODEL)

31

RECEPTACLE

(NEUTRAL BONDED)

(NEUTRAL FLOATING)

LOAD

LINE

1

2

3

4

5

6

7

J3

8

9

10

N.M.

N.M.

J77

1

3

2

9

8

7

6

5

4

N.M.

10

J712

6

5

1

3

4

8

7

2

N.M.

G4420

J

N.K.

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