Lincoln Electric POWER WAVE SVM173-A - Manual (Page 157)

ELECTRICAL DIAGRAMS G-23 G-23
PC BOARD ASSEMBLY - FEEDHEAD PC BOARD (ROBOTIC MODEL ONLY) (L11087-3)
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric.
This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC
board repairs could result in damage to the machine.
POWER WAVE 455M/MSTT
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L11087-3
COMMON DIGITAL CONTROLS
FEED HEAD PC BOARD ASSEMBLY
1:1
L11087-2 JIMJ
DRS
-
UNLESS OTHERWISE SPECIFIED TOLERANCE
MANUFACTURING TOLERANCE PER E2056
ON 2 PLACE DECIMALS IS ± .02
ON 3 PLACE DECIMALS IS ± .002
ON ALL ANGLES IS ± .5 OF A DEGREE
WITH PUBLISHED STANDARDS.
MATERIAL TOLERANCE (" ") TO AGREE t
DO NOT SCALE THIS DRAWING
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
REFERENCE: EQUIPMENT TYPE:
SUBJECT:
SCALE:
L11087- 3
MATERIAL
DISPOSITION: APPROVAL
DATE: PROJECT
NUMBER: UF CRM34409
1
PAGE ___ OF ___
1
ENGINEERING CONTROLLED
MANUFACTURER:
Yes
DOCUMENT
NUMBER: DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC. PROPRIETARY & CONFIDENTIAL:
C.01
REVISED MAKE SPECIFICATION CHANGE DETAIL:
9/18/2006
S
O
L
ID
E
D
G
E
STRP
NOTES:
N.A. CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC ELECTRICITY. LINCOLN ELECTRIC TO SEE
E2454 BEFORE HANDLING.
N.B. SECURE PC BOARD ASSEMBLY IN PLACE WITH ITEM 4. (2 PLACES) TIGHTEN SCREWS TO A TORQUE OF
5.3±0.5 IN-LBS.
N.C. PLACE BARCODED ASSEMBLY NUMBER IDENTIFICATION AND BARCODED SERIAL NUMBER
IDENTIFICATION IN AREA SHOWN.
N.D. PROGRAM ITEM 88 WITH ITEM 6 .
N.E. PROGRAM ITEM 90 WITH ITEM 7 .
N.F. PARTS INDICATED MUST BE COMPLETELY COVERED WITH ENCAPSULATION.
UNLESS OTHERWISE SPECIFIED:
RESISTANCE = OHMS
6.34
2
N.B.
3
N.B.
N.F.
5.84
N.C.
47 S25050-2SMT 5 Q2,Q3,Q7,Q14,Q17 STRA,2N4403,SO23,TR,(500475),N
48 S25050-1SMT 9
Q4,Q5,Q6,Q19,Q20,Q21,Q22,Q23,Q
24
STRA,2N4401,SOT-23,NPN,TR,
49 S25051-16SMT 4 Q8,Q9,Q10,Q11 STRA,75A,55V,0.007 OHM FET,N-CHAN
50 S23060-1SMT 1 Q18 IC,SMD,SWITCH,LO-SIDE,2.2A60V,
51 S25000-1002SMT 24
R2,R3,R4,R5,R6,R7,R9,R16,
R17,R18,R19,R20,R21,R22,
R23,R53,R54,R77,R80,R106,
R116,R138,R148,R149
SRES,10K,0805,1% ,1/10W,TR,NP
52 S25001-1002SMT 6 R8,R10,R13,R83,R100,R118 SRES,10K,MF,1206,1%,1/8W,TR
53 S25011-9092SMT 4 R84,R85,R86,R152 RESISTOR,SMD,90.9K,1/4W,1206,0.1%
54 S25003-2000SMT 2 R11,R12 SRES,200,2512,5% ,1W,TR,NP
55 S25001-4750SMT 9 R14,R15,R62,R68,R78,R102,
R103,R107,R112 SRES,475,1206,1% ,1/8W,TR,NP
56 S25000-1001SMT 8
R24,R25,R55,R105,R113,
R136,R153,R154
SRES,1K,0805,1%,1/10W,TR,NP
57 S25000-4750SMT 2 R26,R27 SRES,475,0805,1% ,TR,NP
58 S25004-2430SMT 12
R28,R29,R30,R31,R32,R33,
R34,R35,R36,R37,R38,R39
SRES,243,WSC-1,1% ,1W,TR,NP
59 S25000-3320SMT 9
R41,R42,R48,R49,R50,R51,
R52,R121,R123
SRES,332,0805,1% ,1/10W,TR,NP
60 S25000-2210SMT 9
R43,R44,R45,R46,R47,R65,
R108,R122,R124
SRES,221,TKF,0805,1% ,1/10W,TR
61 S25001-2000SMT 8
R56,R57,R58,R61,R64,R66,
R110,R111
SRES,200,1206,1% ,1/8W,TR,NP
62 S25001-7500SMT 1 R1 RESISTOR,SMD,750ohms,1/4W,1206,1%
63 S25000-2213SMT 1 R63 SRES,221K,TKF,0805,1% ,01/10W,TR
64 S25000-4752SMT 2 R67,R72 SRES,47.5K,TKF,0805,1% ,01/10W,TR
65 S25000-1003SMT 6 R69,R71,R73,R75,R82,R117 SRES,100K,TKF,0805,1% ,01/10W,TR
66 S25001-1001SMT 1 R70 SRES,1K,1206,1%,1/8W,TR,NP,(09
67 S25000-9092SMT 2 R74,R81 SRES,90.9K,TKF,0805,1% ,1/10W
68 S25000-3921SMT 1 R79 SRES,3.92K,TKF,0805,1% ,1/10W,TR
69 S25001-4753SMT 2 R87,R120 SRES,475K,1206,1% ,1/8W,TR,NP
70 S25001-4752SMT 2 R88,R119 SRES,47.5K,1206,1% ,1/8W,TR,NP
71 S25001-1000SMT 3 R89,R93,R96 SRES,100,1206,1% ,1/8W,TR,NP
72 S25001-15R0SMT 2 R91,R92 SRES,15,1206,1%,1/8W,TR,NP
73 S25001-1500SMT 4 R94,R95,R150,R151 SRES,150,1206,1% ,1/8W,TR,NP
74 S25001-3320SMT 6 R139,R140,R141,R142,R143,R144 RESISTOR,SMD,332ohms,1/4W,1206,1%
75 S25005-1SMT 2 R97,R98 SRES,0.05,3W,1% ,TR,NP
76 S25001-4751SMT 4 R99,R114,R132,R137 SRES,4.75K,1206,1% ,1/8W,NP,(SM
77 S25000-4751SMT 12
R101,R104,R125,R126,R127,
R128,R129,R130,R131,R133,
R134,R145
SRES,4.75K,0805,1% ,TR,NP
78 S25001-1503SMT 1 R115 SRES,150K,1206,1% ,1/8W,NP
79 S25000-1211SMT 1 R135 SRES,1.21K,0805,1% ,1/10W,TR,NP
80 S25000-2002SMT 3 R146,R147,R76 SRES,20K,TKF,0805,1% ,01/10W,TR
81 S25007-9091SMT 2 R90,R109 RESISTOR,SMD,9.09K,1/10W,0805,0.1%
82 S19869-8 1 S1 SWT,78B08S,DIP,SPST,8P,NP
83 S20375-8 1 T1 TFM,L5936,Noreast,Switching Pwr
84 S25068-7SMT 1 X1 SICS,4.6V,2%,VOLT. DETECTOR
85 M15101-14SMT 1 X2 SICS,MC68332,MICRCONTROLLER,TQ
86 S25069-2SMT 1 X3 SICS,25128,SERIAL EEPR,NP
87 S20353-1SMT 1 X4 SICS,MC145407,RECEIVER/DRVR,RS
N.D. 88 S25070-6SMT 1 X5 SICS,XC9572-15,CPLD,TQ100,NP
89 S17900-24SMT 2 X7,X29 SICS,74HC132,NP
N.E. 90 S25069-24SMT 1 X9 SICS, FLASH ROM, 16 x 256K, 70 NS
91 S25066-2SMT 1 X10 SICS,AD7862,DUAL,12BIT,250kSPS
92 S25057-3SMT 1 X11 SICS,AD8403ARU10,DIGITAL POT,NP
93 M15105-9ASM 1 X12 SICS,AD7945,12BIT,PARALLEL,DAC
94 S15128-21SMT 1 X13 SICS,LT1016,COMPARATOR,NP
95 S15128-18SMT 2 X14,X20 SICS,MC33074,QUAD,OPAMP,S014,T
96 S15128-16SMT 1 X15 ICS,SMD,OP-AMP,QUAD,HIGH PERFORMANCE 1014
97 S15018-20SMT 1 X16 SICS,HIP4082,H-BRIDGE,FET DRIVE
98 M15104-15 1 X17 IC,SMD,CMOS,RAM,STATIC,16-BIT,64K X 16
99 S20353-5 1 X18 SICS,AN82527,CAN CONTROLLER,PL
100 S25065-2SMT 1 X19 SICS,74ACT573,OCTAL,TRANS. LAT
101 S20353-4SMT 3 X21,X26,X27 SICS,MAX485,TRANSCEIVER,NP
102 S25068-8SMT 1 X22 SICS,79L05,V-REG,-5V,SO8
103 S25068-6SMT 2 X23,X24 SICS,78L05,V-REG,+5V,SO8
104 S15128-25SMT 1 X25 SICS,LM2576HVS-5.0,VREG,60V,SWI
105 S17900-11SMT 1 X28 SICS,74HC245,SOL20,HCMOS,NP
106 S24841-1 1 X30 ICS,DC/DC,5V 3A OUT,36-75V IN
107 S25082-1SMT 1 Y1 SXTL,16MHz,HC40,20pF,NP
108 S25000-1000SMT 6 R155,R156,R157,R158,R159,R160 RESISTOR,SMD,100,1/10W,0805,1%
FOR PARTS ORDERS ONLY:
DO NOT SEND THIS ASSEMBLY.
SEND THE APPROPRIATE
HARDWARE/SOFTWARE ASSEMBLY ONLY
ITEM PART NO. QTY
PC BOARD REFERENCE
DESIGNATORS DESCRIPTION
1 L11087-E 1 FEED HEAD PC BOARD BLANK
2 M19436-5 1 POTTING TRAY
3 S8025-80 2 SELF TAPPING SCREW
4 E2527
195g
6.88 OZ.
EPOXY ENCAPSULATING RESIN
5 E3539 AS REQ. ELECTRICAL INSULATING COMPOUND
N.D. 6 Y00552-5 1 X5 SOFTWARE,CPLD
N.E. 7 S24823-5 1 X9 SOFTWARE,FLASH
8 S25024-2SMT 4 C1,C2,C7,C50 SCAP,1uF,TAN,3528,35V,TR,NP
9 S25020-3SMT 47
C3,C4,C5,C6,C8,C9,C12,C14,
C15,C19,C20,C22,C25,
C26,C27,C28,C29,C30,C31,
C32,C34,C35,C38,C39,C41,
C43,C45,C46,C47,C48,C49,
C51,C54,C56,C57,C59,C60,
C64,C65,C69,C72,C75,C76,
C77,C78,C81,C82
SCAP,0.1uF,0805,50V,X7R,10%,TR
10 S25024-8SMT 5 C10,C11,C17,C18,C80 SCAP,10uF,TAN,6032,16V,10% ,TR,NP
11 S25020-13SMT 2 C13,C16 SCAP,150pF,CER,0805,100V,COG,5% ,TR,NP
12 S25024-5SMT 6 C23,C63,C66,C67,C68,C71 SCAP,4.7uF,TAN,7343,35V,10%,TR,NP
13 S25024-10SMT 3 C24,C36,C73 SCAP,22uF,TAN,7343,25V,10% ,POLAR,TR
14 S25020-2SMT 1 C37 SCAP,0.022uF,0805,50V,X7R,10% ,
15 S25020-10SMT 3 C40,C42,C44 SCAP,4700pF,0805,50V,X7R,10%,T
16 S25020-9SMT 2 C52,C79 SCAP,47pF,0805,50V,COG,5%,TR,N
17 S25020-15SMT 3 C55,C58,C83 SCAP,22pF,0805,50V,COG,5%,TR,N
18 S24833-1 2 C61,C62 CAP,0.27uF,PCF,63V,5%,TR,NP
19 S13490-179 1 C70 CAP,1000uF,ALU,35V,20%,NP
20 S13490-182 1 C74 CAP,3300uF,ALU,63V,20%,NP
21 S13490-184 1 C84 CAP,330uF,100V
22 S25020-4SMT 2 C85,C86 CAPACITOR ,SMD CERAMIC,820PF,50V,5% COG,S0805
23 S25040-12SMT 2 D1,D12 SDIO,MURS320T3,3A,200V,ULTRAFA
24 S25040-2SMT 4 D2,D17,D20,D27 SDIO,400V,0.8A,NP
25 S25040-5SMT 10
D3,D4,D5,D6,D9,D18,D21,D28,D29,
D31
SDIO,BAV99LT1,SOT23,DUAL SWITC
26 S25049-4SMT 4 D7,D8,D10,D19 SDIO,BAT54S,DUAL/SERIES,30V,20
27 S25040-4SMT 5 D11,D13,D14,D15,D16 SDIO,BAW56LT1,SOT23,DUAL SWT,T
28 S25040-11SMT 4 D22,D23,D24,D25 SDIO,MURS160,1A,600V,FAST RECO
29 S25040-9SMT 1 D26 SDIO,3A,200V,D0-214AB,UFR
30 S25040-10SMT 1 D30 DIODE,SMD,3A,400V
31 S25046-3SMT 4 DZ1,DZ2,DZ3,DZ4 SDIO,MMSZ5248B,18V,ZENER,TR,NP
32 S25046-1SMT 3 DZ5,DZ28,DZ29 SDIO,MMSZ5231BT1,5.1V,NP
33 S25044-9SMT 6 DZ6,DZ7,DZ8,DZ9,DZ26,DZ27 SDIO,1SMB5920BT3,6.2V,NP
34 S25044-1SMT 9
DZ10,DZ11,DZ12,DZ13,DZ14,
DZ15,DZ16,DZ17,DZ18
SDIO,1SMB5918BT3,3W,5.1V,5% ,TR,NP
35 S25046-2SMT 4 DZ20,DZ21,DZ22,DZ23 SDIO,MMSZ5240BT1,10V,500mW,ZEN
36 S18380-5 2 F1,F2 RES,50,VAR,PTC,NP
37 S18380-14 12
F3,F4,F5,F6,F7,F8,F9,F10,
F11,F12,F13,F14
RES,500,PTC,265V
38 S24020-4 2 J81,J82 CON,MOLEX,15-97-7042,MINI,PCB,4 PIN,TIN
39 S24020-6 1 J83 CON,MOLEX,15-97-7062,MINI,PCB,6 PIN,TIN
40 S24020-8 1 J84 CON,MOLEX,15-97-7082,MINI,PCB,8 PIN,TIN
41 S24020-16 1 J85 CON,MOLEX,15-97-7162,MINI,PCB,16 PIN,TIN
42 S18248-10 1 J86 CON,10P,MINI,NP
43 S18248-16 1 J87 CON,MOLEX,39-28-1163,PCB,16 PIN,TIN
44 S15000-28SMT 4 OCI1,OCI2,OCI3,OCI4 SICS,Optocoupler, HCPL-0601 (SO-8)
45 S15000-26SMT 1 OCI5 SICS,HCPL-0201,OPTOCOUPLE
46 S25051-4SMT 5 Q1,Q12,Q13,Q15,Q16 STRA,2N7002,TR,NP, (SM400-020)
FOR ITEMS LISTED BELOW REFER TO ELECTRONIC COMPONENT DATABASE FOR COMPONENT SPECIFICATIONS
ALL COMPONENTS AND MATERIALS USED IN THIS
ASSEMBLY ARE TO BE RoHS COMPLIANT PER E4253
REVISION CONTROL
L11087-3E0
PART NO. IDENTIFICATION
CODE
TEST PER
POT WITH E2527
SCHEMATIC REFERENCE:
BUY DETAIL MAKE DETAIL
BUY PER E3867 MANUFACTURE PER E1911-ROHS
BUY BLANK COMPLETE
SEE ELECTRONIC FILE FOR ADDITIONAL INFORMATION.
E3856-FH
G3823-3E0
(4 BOARDS PER PANEL)
4 LAYER BOARD BLANK PANEL
3