Lincoln Electric POWER WAVE SVM173-A - Manual (Page 151)

ELECTRICAL DIAGRAMS G-17 G-17
PC BOARD ASSEMBLY - CONTROL PC BOARD (ALL CODES) (L11088-2)
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is
provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage
to the machine.
POWER WAVE 455M/MSTT
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BUY PER E3867
L11088-2F0
BUY AS
IDENTIFICATION CODE
TEST PER E3856-C
CAPACITORS = MFD/VOLTS
INDUCTANCE = HENRIES
RESISTANCE = OHMS
PART NO.
NOTES:
N.A.
CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY
STATIC ELECTRICITY. LINCOLN ELECTRIC TO SEE E2454
BEFORE HANDLING.
N.B. SECURE P.C. BOARD ASSEMBLY IN PLACE WITH
( ITEM 3 )
(2 PLACES, 4.8-5.8 IN. LBS.)
N.C. TOP OF THESE COMPONENTS MUST BE FREE OF POTTING
MATERIAL.
N.D. PLACE BARCODED ASSEMBLY NUMBER IDENTIFICATION AND
BARCODED SERIAL NUMBER IDENTIFICATION IN AREA SHOWN.
N.E. THERE ARE COMPONENTS ON BOTTOM SIDE OF P.C. BOARD.
N.F. PROGRAM
X25 WITH ITEM 6.
N.G. PROGRAM X17 WITH ITEM 7.
N.J. PLACE CONNECTOR KEYING PLUG
( ITEM 9) OVER HEADER PIN,
IN LOCATION SHOWN. PLUG SHOULD BE INSERTED BELOW
CONNECTOR TOP SURFACE.
N.K. ALL CONNECTORS MUST BE GREASED WITH
( ITEM 5) PRIOR
TO ENCAPSULATION.
N.L. ENCAPSULATION PER
E1911-E TO A MINIMUM DEPTH, SUCH
THAT ALL COMPONENT LEADS ARE COVERED.
N.M. SOLDER A #30 INSULATED COPPER WIRE FROM PIN 23 OF X27 TO
POSITIVE TERMINAL ON C119 AS SHOWN.
EN
-1
70 L11088-2
INVERTER WELDERS
CONTROL P.C. BOARD AS'BLY
NONE
L11088-1 FEI
.
UNLESS OTHERWISE SPECIFIED TOLERANCE
MANUFACTURING TOLERANCE PER E2056
ON 2 PLACE DECIMALS IS ± .02
ON 3 PLACE DECIMALS IS ± .002
ON ALL ANGLES IS ± .5 OF A DEGREE
WITH PUBLISHED STANDARDS.
MATERIAL TOLERANCE (" ") TO AGREE t
DO NOT SCALE THIS DRAWING
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
REFERENCE: EQUIPMENT TYPE:
SUBJECT:
SCALE:
L11088 -2
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
UF CRM34409
1
PAGE ___ OF ___
1
ENGINEERING CONTROLLED
MANUFACTURER:
Yes
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC. PROPRIETARY & CONFIDENTIAL:
F.01
ADDED MANUFACTURE SPECIFICATION CHANGE DETAIL:
S O
L ID
E
D G
E
STRP
ITEM PART NO. REQ'D DESCRIPTION REFERENCE-DESIGNATOR
1 L11088-F 1 DIGITAL CONTROL P.C. BD. BLANK (REF. ONLY)
2 M19436-1 1 POTTING TRAY
3 S8025-80 2 SELF TAPPING SCREW
4 E2527 6.01 oz. EPOXY ENCAPSULATION RESIN
5 E3539 0.01 oz. ELECTRICAL INSULATING COMPOUND
6 S26082-4 1 FLASH SOFTWARE
7 S24804-3 1 CPLD FIRMWARE
9 S24671 3 PLUG, KEYING PLUG
E3868-4 2 LAB,THT-53-423-3,BRADY,PLY Barcode Labels
S25020-15SMT 4 SCAP,22pF,0805,50V,COG,5%,TR,N C118 C116 C128 C130
S25024-10SMT 4 SCAP,22uF,TAN,7343,25V,10% C119 C110 C49 C54
S25024-5SMT 9 SCAP,4.7uF,7343,35V,10%,TR,NP C12 C102 C1 C9 C10 C39 C40 C16 C61
S25020-23SMT 1 SCAP,1200pF,CER,1206,50V,X7R,10% C126
S13490-183 1 SCAP,120MF,25V,20%,RADIAL,AE C13
S13490-173 2 CAP,1uF,RA,63V,10%,NP C136 C135
S25020-3SMT 69 SCAP,0.1uF,0805,50V,X7R,10%,TR
C7 C138 C134 C133 C125 C55 C96 C98 C100 C28 C82
C14 C11 C83 C103 C121 C101 C117 C115 C111 C113
C85 C90 C48 C93 C109 C120 C127 C106 C95 C105
C73 C68 C8 C114 C108 C99 C77 C76 C75 C84 C79
C67 C88 C80 C50 C78 C23 C21 C91 C51 C92 C58 C57
C52 C60 C59 C131 C123 C122 C124
C30 C129 C139 C140 C137 C141 C142 C42
S25020-14SMT 1 SCAP,330pF,100V C143
S25020-12SMT 5 SCAP,100pF,0805,COG,100V,5% C15, C18, C22, C25, C27
S25020-18SMT 1 SCAP,10pF,CER,0805,100V,5% C32
S25020-4SMT 11 SCAP,820pF,0805,50V,COG,5%,TR, C43 C4 C74 C3 C71 C19 C70 C5 C72 C6 C17
S25020-10SMT 2 SCAP,4700pF,0805,50V,X7R,10% C44 C69
S13490-179 1 CAP,1000uF,ALU,35V,20%,NP C45
S24833-1 2 CAP,0.27uF,MF,50V,5mm,5%,TR,NP C56 C34
S25020-13SMT 7 SCAP,150pF,0805,100V,COG,5%,TR, C64 C89 C26 C35 C36 C38 C37
S25024-8SMT 4 SCAP,10uF,TAN,6032,TR,NP C66 C62 C65 C63
S25020-2SMT 2 SCAP,0.022uF,0805,50V,X7R,10%, C86 C87
S25024-2SMT 8 SCAP,1uF,TAN,3528,35V,TR,NP C94 C97 C104 C107 C47 C81 C2 C46
S25044-4SMT 2 SDIO,B5929,15V,1.5W,ZENER,TR,N D10 D11
S25044-10SMT 3 SDIO,B5930,16V,1.5W,ZENER,TR,N D18 D15 D43
S25046-1SMT 19 SDIO,MMSZ5231BT1,5.1V,NP
D25 D45 D44 D17 D9 D6 D2 D5 D7 D8 D35 D36 D38
D37 D42 D41 D40 D39 D69
S25044-5SMT 9 SDIO,1SMB5931BT3,3W,18V,5% D27 D32 D26 D30 D31 D29 D24 D14 D16
S25049-4SMT 8 SDIO,BAT54S,DUAL,30V,200mA D34 D54 D28 D47 D80 D81 D82 D83
S25040-12SMT 8 SDIO,MURS320T3,3A,200V,ULTRAFAST D51 D55 D56 D57 D98 D99 D100 D101
S25046-3SMT 4 SDIO,MMSZ5248B,18V,ZENER,TR,NP D53 D52 D58 D59
S25044-9SMT 7 SDIO,1SMB5920BT3,6.2V,NP D62 D61 D60 D13 D12 D1 D46
S25040-5SMT 13 SDIO,BAV99LT1,SOT23,DUAL SWITC
D66 D50 D33 D49 D19 D78 D79 D102 D103 D104 D105
D106 D107
S25040-2SMT 13 SDIO,1A,400V,DO-214BA,GLS
D68 D67 D4 D3 D75 D63 D64 D65 D70 D72 D71 D73
D74
S25049-2SMT 4 SDIO,MBRA130LT3,1A,30V,SCHOTKY D76 D77 D114 D115
S25040-6SMT 6 SDIO,BAV70 D84 D85 D86 D89 D90 D91
T12702-59 2 DIO,1N5333B DZ1 DZ2
T12702-60 2 DIO,1N5358B DZ3 DZ4
S25083-1SMT 1 SIND,FERRITEBEAD,TR,NP E1
S18248-16 1 CON,16P,MINI,NP J1
S24020-2 2 CON,2P,TIN,MINI,NP J10A J10B
S18248-10 1 CON,10P,MINI,NP J3
S24020-12 1 CON,12P,TIN,MINI,NP J4
S24020-4 3 CON,4P,TIN,MINI,NP J5 J11 J2
S24020-16 2 CON,16P,TIN,MINI,NP J6 J7
S24020-8 1 CON,8P,TIN,MINI,NP (or TH600-265) J8
S24020-6 1 CON,6P,TIN,MINI,NP J9
S25080-1SMT 2 SLED,RED,1206,TR,NP LED7 LED10
S25080-2SMT 8 SLED,GRN,1206,TR,NP LED8 LED1 LED5 LED3 LED2 LED4 LED6 LED9
S15000-28SMT 4 SICS,HCPL-0601,OPTOCOUPLER OCI1 OCI2 OCI3 OCI4
N/A 1 1E0 ARTWORK PCB
N.A. S25051-7SMT 1 SICS,IRF7103,NP Q11
N.A. S25050-1SMT 9 STRA,MMBT4401LT,NPN,SOT-23 Q12 Q4 Q7 Q5 Q6 Q1 Q18 Q19 Q20
N.A. S25050-2SMT 5 STRA,2N4403,SO23,TR,(500475),N Q17 Q16 Q15 Q13 Q14
N.A. S25051-4SMT 2 STRA,2N7002,TR,NP Q3 Q2
N.A. S25051-6SMT 2 STRA,IRLR120N,10A,100V,MOSFET, Q9 Q10
S25001-4753SMT 1 SRES,475K,1206,1%,1/8W,TR,NP R100
S25000-2802SMT 1 SRES,28K,0805,1%,1/10W,TR R107
S25001-2671SMT 1 SRES,2.67K,1206,1%,1/8W,TR,NP R109
S25001-1501SMT 7 SRES,1.5K,TKF,1206,1%,1/4W,TR R113 R118 R122 R74 R76 R80 R78
S25001-1503SMT 2 SRES,150K,1206,1%,1/8W,TR R117 R125
S25001-3321SMT 6 SRES,3.32K,1206,1%,1/8W,TR R123 R128 R129 R179 R246 R251
S25001-6811SMT 2 SRES,6.81K,1206,1%,1/4W,TR R127 R130
S25003-2000SMT 2 SRES,200,2512,5%,1W,TR,NP R132 R133
S25006-10ROSMT 10 SRES,10,
R151 R154 R157 R160 R148 R161 R158 R155 R152
R149
S25001-1001SMT 33 SRES,1K,1206,1%,1/4W,TR
R171 R178 R177 R193 R231 R167 R61 R34 R89 R82
R163 R135 R136 R169 R131 R112 R60 R56 R126 R71
R54 R69 R68 R143 R144 R58 R206 R213 R214 R90
R168 R255 R256
S25001-1002SMT 47 SRES,10K,MF,1206,1%,1/8W
R173 R191 R181 R164 R170 R172 R189 R186 R180
R91 R92 R93 R94 R95 R96 R97 R98 R22 R174 R201
R185 R104 R87 R33 R99 R260 R261 R139 R140 R121
R200 R199 R103 R221 R229 R204 R242 R241 R216
R217 R218 R252 R253 R254 R257 R258 R259
S25001-7500SMT 1 SRES,750,1206,1%,1/4W,TR R183
S25001-2672SMT 4 SRES,26.7K,THK,1206,1%,1/8W,10 R187 R114 R120 R72
S25001-4751SMT 15 SRES,4.75K,1206,1%,1/8W,TR
R190 R192 R182 R184 R137 R146 R209 R210 R222
R42 R43 R46 R47 R51 R67
S25001-4750SMT 24 SRES,475,1206,1%,1/8W,TR,NP
R195 R194 R41 R11 R83 R86 R166 R165 R21 R15 R20
R88 R81 R17 R19 R18 R141 R138 R119 R116 R85 R84
R40 R36
S25001-1500SMT 2 SRES,150,1206,1%,1/8W,TR,NP R196 R198
S25001-1004SMT 2 SRES,1M,1206,1%,1/8W,TR R212 R211
PART NO. REQ'D DESCRIPTION REFERENCE-DESIGNATOR
S25000-1000SMT 6 SRES,100,0805,1%,1/10W R223, R224, R240, R226, R227, R228
S25001-4752SMT 9 SRES,47.5K,1206,1%,1/8W,TR R230 R27 R28 R26 R53 R29 R110 R57 R65
S25001-5110SMT 2 SRES,511,MF,1206,1%,1/8W,TR R24 R23
S25001-2211SMT 10 SRES,2.21K,1206,1%,1/8W,TR R25 R13 R12 R32 R1 R31 R134 R66 R268 R269
S25001-3320SMT 6 SRES,332,1206,1%,1/4W R262 R263 R264 R265 R266 R267
S25001-47R5SMT 2 SRES,47.5,TKF,1206,1%,1/4W,TR R3 R2
S25001-2212SMT 6 SRES,22.1K,1206,1%,1/8W,TR,NP R37 R38 R35 R203 R8 R39
S25001-1003SMT 10 SRES,100K,1206,1%,1/8W,200PPM, R55 R111 R49 R108 R115 R124 R142 R208 R207 R106
S25001-2210SMT 13 SRES,221,1206,1%,1/8W,TR
R59 R48 R102 R197 R45 R9 R10 R14 R16 R101 R50
R64 R105
S25001-1000SMT 4 SRES,100,1206,1%,1/8W,TR,NP R62 R44 R52 R30
S25001-3322SMT 2 SRES,33.2K,1206,1%,1/8W,TR,NP R63 R233
S25001-1213SMT 1 SRES,121K,1206,MF,1%,1/4W R70
S20620-1003 4 RES,100K,AX,5%,1/2W,HI VOLT,TR R73 R79 R75 R77
N.C. S19869-8 1 SWT,78B08S,DIP,SPST,8P,NP S1
N.A. S15128-13SMT 1 SICS,OP-27G,OPAMP,SO8,TR,NP X1
N.A. S25065-3SMT 2 SICS,74VHC14,NP X10 X30
N.A. S25069-2SMT 1 SICS,25128,SERIAL EEPR,NP X11
N.A. M15105-9SMT 1 SICS,7945 (old package) X12
N.A. S25067-3SMT 2 SICS,ADG417,SPST,CMOS,SWT,SO8 X13 X31
N.A. S25067-2SMT 1 SICS,ADG409BR X15
N.A. S20353-1SMT 1 SICS,MC145407,RECEIVER/DRVR,RS X16
N.A.,N.G. S25070-3SMT 1 ICS,XC9536-15 VQ44 X17
N.A. S25070-4SMT 1 SICS,XCS20,FPGA X18
N.A. S25066-2SMT 1 SICS,AD7862,DUAL,12BIT,250kSPS X19
N.A. S15018-21SMT 2 ICS,MIC4451BM X2 X3
N.A. S25065-2SMT 1 SICS,74ACT573,OCTAL,TRANS.,LAT X21
N.A. S25070-23SMT 1 SICS,TMS320F240PQA,NP X22
N.A. S25068-7SMT 1 SICS,4.6V,2%,VOLT. DETECTOR,SO X23
N.A. M15101-14SMT 1 SICS,MC68332 X24
N.A.,N.F. S25069-24SMT 1 SICS,28F800B5-90,FLASH RO,90n X25
N.A. S25069-7SMT 1 SICS,128Kx16,20nS,TSOP X27
N.A. S20353-5 1 SICS,AN82527 X28
N.A. S20353-4SMT 1 SICS,MAX485ESA,NP X29
N.A. S17900-11SMT 1 74HC245, NEW PACKAGE X33
N.A. S25068-8SMT 1 SICS,MC79L05ABD X4
N.A. S15128-21SMT 2 SICS,LT1016,COMPARATOR X5 X7
N.A. S25057-3SMT 2 SICS,AD8403ARU10 X6 X32
N.A. S15128-18SMT 3 SICS,MC33074,QUAD,OPAMP,SO14,T X8 X14 X20
N.A. S25082-1SMT 1 SXTL,16MHZ,HC40,20PF,NP Y1
COMPONENT SIDE
OPPOSITE COMPONENT
SIDE (BACKSIDE)
6.34
8.09
1
2
3
N.D.
N.J.
9
N.B.
N.A.
9 9 N.J. N.J.
CU
T A
ND
PA
ST
E
BO
AR
D'
S I
N
N.M.
N.E.
MANUFACTURE PER E1911-ROHS
SCHEMATIC REF. G3789-2F0
ALL COMPONENTS AND MATERIALS USED IN THIS
ASSEMBLY ARE TO BE RoHS COMPLIANT PER E4253.
2