Electrical diagrams, Schematic numbers are given for reference only, Input board – Lincoln Electric POWER WAVE SVM173-A User Manual

Page 139: Switch board #2, Power board, Switch board #1, Dc bus bd, Control board, G4 42 1, Ct t1 reconnect switch

Advertising
background image

ELECTRICAL DIAGRAMS

G-5

G-5

SCHEMATIC - ENTIRE MACHINE - CODES 10957 - 11311 PG 1 OF 3 (G4421)

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

POWER WAVE 455M/MSTT

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Master TOC

Retur

n to Master TOC

Retur

n to Master TOC

Retur

n to Master TOC

EN

-1

70

SO

LI

D

ED

G

E

G4

42

1

ENGINEERING CONTROLLED
MANUFACTURER:

No

CONTROL BOARD, CHANGED 2J4 TO 3J4

G4421

INVERTER WELDERS

455M MACHINE SCHEMATIC

NONE

G4050

F.Valencic

S.Poole

.

DRAWN BY:

DESIGN INFORMATION

ENGINEER:

APPROVED:

REFERENCE:

EQUIPMENT TYPE:

SUBJECT:

SCALE:

2/1/2007

MATERIAL
DISPOSITION:

APPROVAL
DATE:

PROJECT
NUMBER:

UF

CRM22115-GC

PAGE ___ OF ___

3

DOCUMENT
NUMBER:

DOCUMENT
REVISION:

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

PROPRIETARY & CONFIDENTIAL:

F

THE INFORMATION ON THIS
PRINT IS FOR REFERENCE
ONLY. COMPONENTS AND
CIRCUITRY MAY BE

DIFFERENT

FROM AN ACTUAL MACHINE.

CHANGE DETAIL:

TP4

MAIN

TRANSFORMER

H6

X2

X5

202

-

H3

(550-575)

H1

5

H2

612A

H4

(220-230)

H1

232

CR1

X4

L1

U

L3A

OFF

H1D

A

SW1

ON

V

POWER

(380-415)

612

4J51

1J51

CB4

10 A

10J61

8J61

2J61

4J60

3J60

8J60

FAN

1

J

9

3

J

9

0V

24V

H5

(440-460)

(200-208)

X4

INPUT

RECTIFIER

3R

+

3W

SOLID STATE

RELAY

T2

T1

T3

+13V

SINGLE PHASE DETECT

MAIN CONTACTOR CONTROL

INPUT BOARD

6J61

X3

4J61

1J60

33

115V

RECEPTACLE

34

601

CR1

T3

T2

T1

L3

POS

L2

W

AC1

NEG

AC2

NEG

AC3

604

238

231

H6A

X1

444

X3A

SWITCH BOARD #2

32

- ELECTRODE

VOLTAGE SENSE

+ELECTRODE

VOLTAGE SENSE

206

52V

115V

X3

H5

H6

440-460V

550-575V

AUX. RECONNECT

AUXILIARY

TRANSFORMER T1

H6A

(550-575)

H6

H1

H1A

1

3.5 A

CB3

X3

POWER BOARD

32

CB2

33

3J50

503

504

4J50

505

5J50

6J50

506

115V

230V

0V

IGBT DRIVE (+)

V/F (+)

V/F (-)

IGBT DRIVE (-)

HARMONIC

FILTER

L1A

612B

+

C6

3500uF

500V

16

18

612

AUXILIARY

TRANSFORMER T2

H3

220-230V

FAN CONTROL (-)

IG

B

T

D

R

IV

E

(

-)

-1

5

V

R

S

2

3

2

+

5

V

R

S

2

3

2

C

O

M

+13V

4

0

3

10J6

1

J

1

0

B

5J6

1

4

J

6

2

J

5

3

J

5

15J7

16J7

9J6

12J6

1J6

2J6

8

J

4

1

1

J

4

4

J

1

1

5

J

4

6

J

4

3

J

1

1

}

+

5

V

A

R

C

L

IN

K

+

5

V

A

R

C

L

IN

K

C

O

M

THERMOSTAT

+

5

V

232

231

604

238

MAIN CONTACTOR CONTROL

PRECHARGE CONTROL

505

5

1

4

504

FAN CONTROL (+15 VDC)

(NORMALLY CLOSED)

THERMOSTAT

2

J

1

0

B

5

1

8

IG

B

T

D

R

IV

E

(

+

)

5

0

3

6

J

6

16J6

404

8J6

405

1

J

1

0

A

4

1

4

4

1

8

2

J

1

0

A

C

T

C

U

R

R

E

N

T

(-

)

C

T

C

U

R

R

E

N

T

(+

)

V/F (+)

V/F (-)

V/F (+)

V/F (-)

C

T

C

U

R

R

E

N

T

(-

)

C

T

C

U

R

R

E

N

T

(+

)

SINGLE PHASE DETECT (LOW=1 PHASE)

7

J

4

P

O

W

E

R

D

O

W

N

1

J

4

S

P

I

C

O

M

2

J

4

+

1

5

V

S

P

I

1

J

8

CURRENT FEEDBACK

2

J

8

3

J

8

CONTROL BOARD COMMON

6

J

8

+15V

-15V

1

0

J

4

3

5

J

4

3

9

J

4

3

4

J

4

3

1

J

4

2

3

J

4

2

5

J

4

2

2

J

4

2

1

2

J

4

3

3

J

4

3

4

J

4

2

P

O

W

E

R

D

O

W

N

IN

T

E

R

U

P

T

1

1

J

4

3

6

J

4

3

2

2

5

2

2

2

H1D

601

3J40

403

404

4J40

405

5J40

6J40

406

IGBT DRIVE (+)

V/F (+)

V/F (-)

IGBT DRIVE (-)

+

C6

3500uF

500V

13

11

414

RED(-)

418

WHITE(+)

22

1

22

3

26

6

26

7

27

4

27

3

22

6

22

8

22

7

2

6

8

A

2

6

2

262

268

268A

10 ohms

3

J

4

+

5

V

S

P

I

212

213

211

216

220

224

CONTROL BOARD

10A

224

Schematic: G3789

Schematic:L11385

Located in reconnect
cavity in rear of machine

Located on rear of control box (left)

Additional input / outputs are
illustrated on schematic page 2.

(left, rear)

(right, rear)

Schematic numbers are given for reference only.

SWITCH BOARD #1

1

Located in Rear of
PowerSource

Located behind control board

(left side)

Located in rear of machine
behnid reconnect panel.

Located on top
right of case front

Located behind
reconnect panel

Located behind
reconnect panel

Located on rear
horizontal baffle

located on
case front

located on
reconnect panel

located on
reconnect panel

Located on rear of control box (center)

8 Hertz per Volt
325 Volts = 2600 Hertz

+15

-15

frequency = 20 kHz

0

+15

-15

frequency = 20 kHz

0

+15

-15

frequency = 20 kHz

0

}

}

8 Hertz per Volt

325 Volts = 2600 Hertz

}

8 Hertz per Volt
325 Volts = 2600 Hertz

}

}

12J4

10J4

CONTROL BOARD COMMON

+15V

225A

222A

220

RS232

CONTROL

C

O

M

+

1

5

V

+

5

V

C

O

M

C

O

M

+

5

V

C

O

M

+

5

V

-1

5

V

C

O

M

+

5

V

+

1

5

V

SPI

CAN

LEDS - 10 TOTAL

DIP Switch -1, Bank of 8

(See page 3 for detail)

1J46

2J46

3J46

4J46

5J47

7J47

6J47

8J47

DC BUS BD

+40VDC POWER

COMMON

COMMON

+40VDC POWER

Located on rear of control
box (right)

Additional outputs are

illustrated on schematic page 2.

NEG

NEG

POS

POS

NEG

POS

65VDC

475

477

476

478

NEG

C3

POS

24000uF/100V

65VDC

POWER BD. RECT.

Located on center baffle left of lift bale

POWER BD. RECT.

Located behind DC Bus board

LEAD COLOR CODE:

B-BLACK

G-GREEN
O-ORANGE

R-RED
U-BLUE

W-WHITE
Y-YELLOW

COMPONENT VALUE UNITS:

CAPACITOR: MFD/VOLTS

RESISTOR: OHMS/WATTS

CONNECTOR PIN NUMBERS:

VIEW OF CONNECTOR ON PC BOARD

1 2

6

7

12

LATCH

EX. 12 PIN CONNECTOR

LABELS:

COMMON

FRAME GROUND

EARTH GROUND

1J41

2J41

3J41

4J41

4J52

33A

2J52

352

252A

350

220A

292

291

224A

224A

DC BUS

THERM

OUTPUT

RECTIFIER

THERM

CHOKE

THERM

1J40

2J40

514

RED(-)

518

WHITE(+)

1J50

2J50

CT

CT

T1

RECONNECT

SWITCH

20D

380-575V

208-230V

POS

NEG

20C

20

19

19C

H2

200-208V

1

J

9

0

2

J

9

0

3

J

9

0

A

.0

4

+

1

5

V

-1

5

V

I

O

U

T

202

G

N

D

TRANSDUCER

8

1

6

8

1

1

8

1

3

8

1

2

CURRENT

D5

P90

R1

6J10

ELECTRODE

3J10

+

STT

.05uF

320V

80J

TRANSDUCER

CURRENT

202A

TP3

206A

+

1

5

V

I

O

U

T

MAIN

CHOKE

L1

+

WORK

-1

5

V

G

N

D

150V

P91

OUTPUT DIODES

D1-D4

2

1

2

+

+

150V

R3

R2

C8

4

J

9

1

2

1

3

2

1

6

3

J

9

1

2

1

1

2

J

9

1

1

J

9

1

80J

50

4R

206

COMMON

4W

CHOPPER BOARD

TP6

R4

C10

TP2

C2

600V

160J

320V

TP1

160J

.05uF

C1

600V

320V

TP5

160J

.05uF

C6

600V

346

345

1J10

4J10

+20V STT

-

10W

.022u

800V

.022u

800V

.022u

800V

.022u

800V

2.7

2.7

2.7

2.7

10W

10W

10W

1

4

J

7

4

R

S

T

T

F

E

E

D

B

A

C

K

C

O

N

T

R

O

L

B

O

A

R

D

C

O

M

M

O

N

S

T

T

C

H

O

P

P

E

R

D

R

IV

E

(+

)

S

T

T

C

H

O

P

P

E

R

D

R

IV

E

(-

)

-1

5

V

+

1

5

V

1J43

7J43

LEGEND
DASHED = " " STT MACHINE ONLY

PHANTOM= " " OPTION

1

3

J

7

7

J

8

5

J

8

4

J

8

8

J

8

4

W

8

1

6

8

1

1

8

1

3

8

1

2

2

3

4

1

S8 WATER COOLER

RECEPTACLE

33A

S

F

S

14

12

F

B

A

15

17

S

F

C

S

F

D

(Located upper left
from electrode stud)

(Located bottom
left side)

(Located bottom
right side)

IG

B

T

D

R

IV

E

(-

)

4

0

6

7

J

6

IG

B

T

D

R

IV

E

(+

)

5

0

6

1

5

J

6

345

346

INPUT LINE

FILTER

N.A.

N.B.

N.B.

.0047uF

C7

440

C6

SWITCH
LEAD
FILTER

L3

L3B

L1B

G

N.B.

N.A.

N.B.

351

32

6J51

1J51

N.A.

220V
RECEPTACLE

NOTES:

N.A. CE MACHINE ONLY.
N.B. NON-CE MACHINE ONLY.

N.C. ON CE MODELS LEADS T1, T2 AND T3 ARE REPLACED BY LEADS
A, B AND C. LEADS A, B AND C ARE CONNECTED TO THE INPUT
RECTIFIER TERMINALS RATHER THAN CR1.
N.D. FOR SYNCHRONIZED TANDEM MIG APPLICATIONS SEE S26631 FOR
DETAILS.

125:1

Located under

Power Switch

325A Max STT output
570A Max Output
Fold Back = 100A

(Located above Main transformer)

(Located right of Work stud)

125:1

(Located Behind
Work Stud)

Located above

Main Transformer

Located behind

Electrode stud

( Located Front Center of Machine)

(Located on left side of Machine)

Undervoltage = 200V
Overvoltage = 467V

CB2

5A

1J52

350

6J51

N.B.

N.A.

(Located right
of Contactor)

(Max Output = 325A)

Located on rear
horizontal panel

S4

(Neutral Bonded)

located on case front

+13V

5J60

2J60

LEDS - 2 TOTAL

(See page 3 for detail)

+72 VDC

V in

V out

+40 VDC

+

LEDS - 1 TOTAL

(See page 3 for detail)

352A

Schematic: L11385

Located on right side of machine

Schematic: M19528

(LOW=1 PHASE)

PRECHARGE

RELAY

+13V

Schematic: G3631

Located on left side of control box

Schematic: M19330

+

NTC

N.C.

N.C.

33

32

31

CB2

10A

located on
front case

4J51

1J51

115V

RECEPTACLE

S4

(earlier version)

(Neutral Floating)

Advertising