Refrigeration system re-processing and charging, Interface board, Operation and troubleshooting – ClimaCool UGW Manual User Manual

Page 52

Advertising
background image

www.climacoolcorp.com

50

Refrigeration System Re-Processing and Charging

Figure 18 - Interface Board

Figure 19 - Wiring Connections

Interface Board

Factory installed interface board allows externally supplied

control signals to control electronic expansion valve .

Operation and Troubleshooting

When properly configured and installed, the interface board

requires no maintenance . The interface board incorporates

a number of operational features to assure trouble free

service . On power-up, the board will initialize by giving

the valve a large number of steps to assure that the valve

is fully shut .

The routine will require approximately 8 seconds for the

interface board 1, 16 seconds for the interface board 2 and

interface board 3 and 32 seconds for the interface board 6 .

The valve will not respond to input signals during this time .

The interface board is supplied with an onboard fuse and one

spare fuse . If a replacement fuse is not available, a 1 amp 250

volts delay fuse type GMC1 or equivalent may be used . The fuse

is designed to prevent board damage from miswiring . If the

fuse fails, correct wiring in accordance to all recommendations

before restoring power .

If the valve is required to shut during operation, the pumpdown

terminals should be used . When given a pumpdown signal, the

board will shut the valve immediately and overdrive by 250 steps

to reset valve position . On removal of the pumpdown signal, the

valve will resume position as dictated by the external control

signal . If power is lost to the interface board or wire to the valve

is severed, the valve will remain in its last position .

To force the valve shut during operation for test purposes,

simply remove the jumper from CN4 or CN3, depending on

configuration. To resume normal operation, replace the jumper.

To allow for component tolerances, the IB will shut the valve

when the input signal reaches 4 .05 milliamps or 0 .05 volts

depending on the configuration.

The interface board can power one or two valves . The valves

will operate simultaneously and will open and close by the same

number of steps . Both valve wires must be connected in the

proper color sequence .

If a step motor is suspected to have failed, a simple resistance

check may be made of the motor windings, however, actual

winding failures are rare .

From left to right when the board is oriented with

the terminal strip across the bottom.

connection for the positive leg of a 4-20 milliamp

or 0-10 volt signal
connection for negative leg of a 4-20 milliamp or

0-10 volt signal
black wire from valve or both valves when two

valves are used
white wire from valve or both valves when two

valves are used
green wire from valve or both valves when two

valves are used
red wire from valve or both valves when two

valves are used
from external pumpdown switch or relay . See

wiring instructions .
to external pumpdown switch or delay . See

wiring instructions .
from 24 volt, 40 VA transformer . See wiring

instruction .
from 24 volt, 40 VA transformer . See wiring

instruction .

+4-20

-4-20

B

W

G

R

IN

GND

24V+

24V-

Note: Power supplied may be 24 volts AC or DC

Advertising