Hardware configuration, Transducers, Material regulators and flow meters – Ransburg DynaFlow User Manual User Manual

Page 29: Dynaflow, User manual - installation

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LN-9400-00.9

Hardware Configuration

Reference "Addendum A" in the "Appendix" sec-

tion for board level hardware settings. For new

system installations, all hardware settings should

already be in the correct positions. However, if

replacing any electronic board assembly, verify

that the settings of the new board are identical to

those of the board being replaced. In the event

that the replacement board is a newer revision

and does not appear identical, refer to any docu-

mentation that was supplied with the board, or

contact your Ransburg representative or contact

Ransburg service.

Transducers

The transducers convert electrical control signals

from the fluid flow controller to the air pressure

signals used to operate the material regulators.

The transducers can be either current controlled

(4-20 ma) or voltage controlled (0-10 VDC). The

transducers can be mounted separately or collec-

tively depending on the installation requirements.

Make sure that the Channel Module jumper set-

tings match the type of transducer being used

(refer to "Channel Module Mother Board Jumper

Settings Channel 1 I/O and Channel 2 I/O" in the

"Appendix" section).

The electrical-to-pneumatic (E/P) transducers are

supplied as separate sub-assemblies or as part

of a standard transducer panel. The transducer

panel offers a convenient way to mount transduc-

ers for 2K applications. There are typically two

transducers located in each panel with electrical

terminals and an air supply input.

The transducers may also be mounted individually

on any air drop

outside of the Class 1, Division 1

hazardous location if:

1. Tubing and cable lengths do not violate the

minimum and maximum lengths specified in the

"Installation" section of this manual under

Equipment Locations".

2. The air supply meets the specifications as

listed in the "Introduction" section of this manual

under "Pneumatic Specifications" or those pub-

lished with the transducer.

A 1:1 volume booster may also be connected

directly to the transducer output when; operating

a DR-1

TM

Fluid Regulator, if pilot line lengths are

longer than recommended, or of a larger tubing

diameter is used other than that recommended.

Keep the distance between the transducer to the

material regulator as short as possible, without

violating the minimum lengths specified, to avoid

system response delays and to achieve the op-

timum fluid flow characteristics for the system.

Material Regulators and

Flow Meters

The location and mounting of the material regula-

tors and flow meters is specific to each installa-

tion. The information presented here is intended

as a guideline only. Reference should be made

to the supplied documentation specific to your

installation.

Fluid Supply Requirements

• The fluid supply must be free of pulsation

and surges.

• A fluid strainer/filter must be installed im-

mediately before the material regulators. The

elment size of the strainer should be 100

mesh or per the recommendation of your

Ransburg representative.

• For Two-Component (2K) Systems: Selector

valves are required for calibration or verify-

ing of the flow meters and should be mount-

ed close to the mixing block. These are sup-

plied as part of the standard fluid panel.

Drawings created specifically for your sys-

tem will provide detailed information about

valve type and location. Mount the calibra-

tion valves in an easily accessible area close

to the mixing block. For most applications

the flow meter and material regulator are

mounted as an assembly as close as possible

to the mixing block and calibration valves.

• For systems with fast trigger cycles that

utilize weepless MVR valves, or where

dynamic control of fluid flow rates (different

flow rate during a JOB), consider installing

trigger valves (typically color control valves)

immediately upstream of the MVR valves so

that the CHANNELs may be placed in

DynaFlow

TM

User Manual - Installation

25

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