Operation, Overview, Dynaflow – Ransburg DynaFlow User Manual User Manual

Page 32: User manual - operation, Channels, Guns, Three component (3-k) operation

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LN-9400-00.9

DynaFlow

TM

User Manual - Operation

28

OPERATION

OVERVIEW

This section will acquaint you with the general

operation of the DynaFlow Fluid Flow Controller.

The following information describing CHANNELs,

GUNs and PARAMETERS summarize the three

main features that form the basis of the fluid flow

controller.

CHANNELs

A CHANNEL consists of an electrical-to-pneumatic

(E/P) transducer, a material regulator and a fluid

flow meter combination through which a single

material is controlled. One or two CHANNELs

may be configured for each GUN. Two-component

systems (sometimes referred to as 2K systems)

have two CHANNELs assigned to a single GUN.

Single-component systems (sometimes referred

to as 1K systems) have only one CHANNEL as-

signed to a single GUN.

Each DynaFlow control system has up to 8

CHANNELs available that can be configured to

suit the application. For example, you can use 4

CHANNELs assigned to 2 GUNs to spray 2 dual

component paints on automatic machines, and 2

CHANNELs assigned to 1 GUN to spray one dual

component paint with a manual hand spray GUN.

Please note that most GUN parameters also

apply to single-component control as well. The

CHANNEL that has the greatest flow rate in two-

component systems is typically called the Master

CHANNEL. A CHANNEL cannot be assigned to

more than one GUN.

GUNs

A GUN represents a single applicator through

which one or two materials are delivered.

If you are using single-component coatings, the

DynaFlow controller can support 8 separate single

CHANNEL GUNs operating simultaneously. If

you are using two-component materials, then 4

separate 2-CHANNEL GUNs operating

simultaneously can be supported. Adjacent

CHANNELs (1 & 2, 3 & 4, 5 & 6, and 7 & 8) can

be linked together, using 1 of 8 GUNs, to control

the flow and mixing regulation of two-component

materials. A GUN configured for two-component

operation can also operate in single-component

control mode by setting the ratio to 99, or higher.

Three Component (3-K) Operation

DynaFlow was designed for either single or two-

component operation. Three-component operation

is possible by configuring two, two-component,

guns. The first Gun is set up as follows:

Gun 1 =

Master Channel =

Material = Resin

Flow Controller = Color Change Value

(CCV)

Flow Meter = Standard Gear-Type

Slave Channel =

Material = 2

nd

Component

Flow Controller = MVR, with appropriate

size needle

Flow Meter = Piston or Gear-Type,

depending on min/max

flow rates (see Notes 4 and 5)

Operating Mode = Manual

The output of the first Gun is then fed into the

Master Channel input of the second Gun. The

second Gun is setup as follows:

Gun 2 =

Master Channel =

Material = Output of Gun 1 (Resin + 2

nd

Component)

Flow Controller = Color Change Value (CCV)

(see Notes 1, 2, and 3)

Flow Meter = Gear-Type

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