Appendix 7 zdev causes and corrective actions list – Yaskawa Varispeed-686SS5 CIMR-SSA User Manual

Page 92

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APPENDIX 7 ZDEV CAUSES AND CORRECTIVE ACTIONS LIST

ZDEV Error

Detection

Causes

Corrective Actions

Phase-Z pulse not

counted detection
Error display: ZDEV

Although the pulses of phase-A or -B were

counted while the motor rotated 3 times, the

pulses of phase-Z were never counted.
Detected while the power supply is ON.

S

Incorrect wiring of PG cable

S

Damaged PG card

S

Damaged PG (motor side)

1. Check the PG cable connection.
2. Check the A, B, and Z pulses using the check pins on the PG card.

Ifan erroneous pulse is detected, investigate the noise source. Ifleakage fromthe power supply is the cause, modify
the grounding line.
If an usual waveform is detected, replace the PG card or PG.

Phase-Z noise error

detection
Error display: ZDEV

The phase-Z pulse has been detected to have

unusual timing 10 consecutive times (The dif-

ference between the previously detected

phase-Z and the currently detected phase-Z is

outside of the allowable range of ±5 degrees

for the electrical angle during one motor rota-

tion.)
Detected while the power supply is ON.

S

Noise interference on PG cable

S

Incorrect wiring of PG cable

S

Damaged PG card

S

Damaged PG (motor side)

1. Check the PG cable connection.
2. Check the A, B, and Z pulses using the check pins on the PG card.

Ifan erroneous pulse is detected, investigate the noise source. Ifleakage fromthe power supply is the cause, change
the grounding line.
If an usual waveform is detected, replace the PG card or PG.

Reverse detection de-

tected
Error display: ZDEV

If the torque reference is positive (negative).
1. In the state where the acceleration speed is

negative (positive), the difference between
the speed reference and the motor speed is
continuously 10% or more for the detection
time (constant F1-11) or longer.

2. In the state where the acceleration speed is

negative (positive), the difference between
the speed reference and the motor speed is
30% or more.

Detected only while the motor is running.

S

Incorrect setting of PG zero-pulse com-
pensation amount (C2-13)

S

Noise interference on PG cable (phase A or
-B)

S

Incorrect wiring of PG cable

S

Damaged PG card

S

Damaged PG (motor side)

S

One of the operation conditions described
in the left column was valid.

S

The main leads of the motor are not correct-
ly connected to the U, V, and W terminals.

S

The setting of the rotation direction of the
PG (F1-05) does not agree with the main
leads of the motor.

S

Disconnection of the PG cable for phase-Z.

Note: If using standard software, turn OFF the power supply to reset ZDEV.
1. Confirm that the main leads of the motor are correctly connected to the U, V, and W terminals.
2. Confirm that the value of ∆θon the motor nameplate is the same as the set value of the PG zero-pulse compensation

amount (C2-13). After replacing the PG or changing the direction in which the motor runs forward, adjust the PG
zero-pulse. (Refer to page 49 through 51.)

3. Confirm that the motor rotation direction is correct. (Refer to page 48 and 49.)
4. Check if the motor is not rotated from load side under the conditions 1 or 2 described in the left column.
5. Check the A, B, and Z pulses using the check pins on the PG card.

Ifan erroneous pulse is detected, investigate the noise source. Ifleakage fromthe power supply is the cause, change
the grounding line.
If an unusual waveform is detected, replace the PG card or PG.

6. Check the PC card wiring.

If any wires are disconnected, reconnect the wires correctly. (Refer to page 22.)

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