KTM 450 EXC-R EU User Manual
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MAINTENANCE WORK ON CHASSIS AND ENGINE
45
(EXC-R
bSIXbDAYS)
ದ
Refit the headlight mask with the headlight. (
P. 47)
ದ
Install the fork legs. (
P. 42)
500103-10
ದ
Mount and tighten screw
b
.
Specification
Screw, top steering stem
M8
17
bNm
(12.5
blbfbft)
Loctite
®
243™
ದ
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
ದ
Check play of steering head bearing. (
P. 39)
Installing the lower triple clamp
b
x
(EXC-R
bEU, EXC-RbAUS/UK, EXC-RbUSA, XCR-WbZA)
500151-10
ದ
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
P. 115)
ದ
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal
b
is correctly positioned.
ದ
Push on protective ring
b
.
500149-11
ದ
Position the upper triple clamp with the steering.
ದ
Mount and tighten screw
b
.
Specification
Screw, top steering head
M20x1,5
10
bNm (7.4blbfbft)
ದ
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws
b
.
Specification
Remaining screws, chassis
M6
10
bNm (7.4blbfbft)
ದ
Install the front fender. (
P. 46)
ದ
Refit the headlight mask with the headlight. (
P. 47)
ದ
Install the fork legs. (
P. 42)
100022-11
ದ
Tighten screw
b
.
Specification
Screw, top steering stem
M8
20
bNm
(14.8
blbfbft)
ದ
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
ದ
Check play of steering head bearing. (
P. 39)