Maintenance work on chassis and engine – KTM 450 EXC-R EU User Manual

Page 51

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MAINTENANCE WORK ON CHASSIS AND ENGINE

49

Place the handlebar support in the required position. Fit and tighten the two
screws

b

.

Specification

Screw, handlebar support

M10

40

bNm

(29.5

blbfbft)

Loctite

®

243™

Condition

Spacer fitted:

Use a M10x35 screw

Condition

without a spacer

b

:

Use a M10x25 screw

Info

Position the left and right handlebar supports evenly.

Fit the rubber cones

b

and clamp bar

b

.

Fit the lower shells

b



.

Position the handlebar.

Info

Make sure cables and wiring are positioned correctly.

Position the handlebar clamps

b



with rubber washers

b



and elastomers

b



.

Elastomer kit green - soft quality

b(SXS05125203)

Elastomer kit yellow - medium quality (standard)

b(SXS05125204)

Elastomer kit red - hard quality

b(SXS05125205)

Info

The elastomeres are available in different versions.

Fit and evenly tighten the four screws

b



.

Specification

Screw, handlebar clamp

M8

16

bNm

(11.8

blbfbft)

Info

Make sure the gap width is even.



Checking gas Bowden cable route

500152-10

The two gas Bowden cables must run parallel behind the handlebar down to the
frame. They must be routed directly on the frame above the tank bearing to the car-
buretor.

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