Maintenance work on chassis and engine – KTM 450 EXC-R EU User Manual

Page 63

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MAINTENANCE WORK ON CHASSIS AND ENGINE

61



Adding rear brake fluid

b

x

Warning

Danger of accidents

ಘBrake system failure.

If the brake fluid level falls below the MIN mark, this indicates a leakage in the brake system or worn-out brake linings.
Have the brake system checked in an authorized KTM workshop, and do not ride any further.

Warning

Skin irritations

ಘBrake fluid can cause skin irritation on contact.

Avoid contact with skin and eyes, and keep out of the reach of children.

If brake fluid gets into your eyes, rinse thoroughly with water and contact a doctor immediately.

Warning

Danger of accidents

ಘReduced braking due to old brake fluid.

Have the front and rear brake fluid replaced according to the service plan in an authorized KTM workshop.

Warning

Environmental hazard

ಘProblem materials cause environmental damage.

Dispose of oil, grease, filters, fuel, cleaning substances, brake fluid, batteries, etc. according to regulations.

Info

KTM recommends brake fluid DOT

b5.1 frombMotorex

®

. This brake fluid has a higher wet boiling point than brake fluid DOT

b4

and offers more protection under high load.
Never user DOT

b5 brake fluid! This is based on silicone oil and is colored purple. Oil seals and brake lines are not designed for

DOT

b5 brake fluid.

Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container!

400233-10

Stand the vehicle upright.

Remove screw cap

b



with membrane

b



and the O-ring.

Add brake fluid to level

b

.

Brake fluid DOT 5.1 (

P. 114)

Check parts for damage and wear. Replace damaged or worn parts.

Mount the screw cap with the membrane

band the O-ring.

Info

Clean up overflowed or spilt brake fluid immediately with water.



Checking rear brake linings

Warning

Danger of accidents

ಘReduced braking due to worn brake linings.

Worn brake linings should be replaced immediately in an authorized KTM workshop.

400238-10

Check the brake linings for minimum thickness

b

.

»

Minimum thickness

b

:

ุb1bmm (ุb0.04bin)

If the minimum thickness is less than specified:

Change the rear brake linings. (

P. 63)

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