Maintenance work on chassis and engine – KTM 450 EXC-R EU User Manual

Page 79

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MAINTENANCE WORK ON CHASSIS AND ENGINE

77

400340-10

Inject the liquid into the system until it escapes from the bore hole

b

of the mas-

ter cylinder without bubbles.

To prevent overflow, drain fluid occasionally from the master cylinder reservoir.

Remove the bleeding syringe. Mount and tighten screws bleeder screw.

Correct the fluid level of the hydraulic clutch.

Specification

Fluid level under top level of container.

4

bmm (0.16bin)

Check parts for damage and wear. Replace damaged or worn parts.

Position the cover with the membrane. Mount and tighten screws.

Info

Clean up overflowed or spilt fluid immediately with water.



Carburetor - idle

400341-10

The idle setting of the carburetor has a big influence on the starting behavior, stable
idling and the response to throttle opening. That means that an engine with a correctly
set idle speed is easier to start than if the idle is set wrongly.

Info

The carburetor and its components are subject to increased wear caused by en-
gine vibration. Wear can result in malfunctioning.

The idle speed is adjusted with the adjustment screw

b



.

The idle mixture is adjusted with the idle mixture adjustment screw

b



.



Carburetor - adjusting idle

b

x

400341-10

Screw in the idle adjusting screw

b



until it stops and then to the prescribed basic

setting.

Specification

Idle mixture adjusting screw (XCR-W

bUSA)

Open

0.5

bturn

Idle mixture adjusting screw (EXC-R

bSIXbDAYS)

Open

1.0

bturn

Idle mixture adjusting screw (XCR-W

bZA, 530bEXC-RbEU, 530bEXC-RbAUS/UK)

Open

1.5

bturns

Idle mixture adjusting screw (450

bEXC-RbEU, 450bEXC-RbAUS/UK, 450bEXC-

R

bUSA)

Open

1.75

bturns

Idle mixture adjusting screw (530

bEXC-RbUSA)

Open

2.0

bturns

Adjustment tool for mixture control screw (77329034000)

Run the engine until warm.

Specification

Warm-up time

ุb5bmin

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