Maintenance work on chassis and engine – KTM 450 EXC-R EU User Manual

Page 69

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MAINTENANCE WORK ON CHASSIS AND ENGINE

67



Checking spoke tension

Warning

Danger of accidents

ಘUnstable riding behavior due to loose spokes.

If you ride with loose spokes, the spokes can break. Have the spoke tension corrected in an authorized KTM workshop.

Info

A loose spoke can cause wheel imbalance, which leads to more loose spokes in a short time.
If the spokes are too tight, they can break due to local overload.
Check the spoke tension regularly, especially on a new motorcycle.

400228-01

To check spoke tension, tap each spoke with a screwdriver.

Specification

You should hear a high note.

Spoke nipple, front wheel

M4,5

5

bNm (3.7blbfbft)

Spoke nipple, rear wheel

M5

5

bNm (3.7blbfbft)

Info

If you hear different tone frequencies from different spokes, this is an indi-
cation of different spoke tensions.



Removing the battery

b

x

Warning

Risk of injury

ಘBattery acid and battery gases cause serious cauterization.

Keep batteries out of the reach of children.

Wear suitable protective clothing and goggles.

Avoid contact with battery acid and battery gases.

Keep the battery away from sparks or open fire. Charge only in well ventilated rooms.

In the event of skin contact, rinse with large amounts of water. If battery acid gets in the eyes, rinse with water for at least
15 minutes and contact a doctor.

Switch off all power-consuming components and switch off the engine.

Remove the seat. (

P. 69)

500069-10

Disconnect the negative (minus) cable

b



of the battery.

Pull back the plus pole cover

b



and disconnect the positive (plus) cable of the bat-

tery.

Hang the rubber band

b



out to the bottom.

Lift the battery up.



Installing the battery

b

x

500069-11

Check parts for damage and wear. Replace damaged or worn parts.

Place the battery in the battery holder.

4Ah battery

b(YTX5L-BS) (

P. 94)

Reconnect the rubber band

b



.

Attach the plus cable and replace the plus pole cover

b



.

Attach the minus cable

b



.

Mount the seat. (

P. 69)

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