4 - retrofit guidelines, Chapter 4, Retrofit guidelines – Rockwell Automation 23P PowerFlex DC Stand Alone Regulator and Gate Amplifier User Manual

Page 59: Chapter, Gate amplifier, Power module

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Rockwell Automation Publication 23P-UM001D-EN-P - July 2012

59

Chapter

4

Retrofit Guidelines

Gate Interface to Non-

Rockwell Power Module,

Retrofit

To interface to the SCR gates of a “non-Rockwell” power module, any existing
gate couplers in the power module should be replaced with the Rockwell
Automation gate couplers. This will greatly simplify the gate interface because the
characteristics of a standard Rockwell Automation interface are already defined.
There may be unique cases where there is a need to re-use existing gate coupler
hardware in a non-Rockwell power module - if this occurs, consult with
Development Engineering.

The diagram in

Figure 26

shows a gate interface where the gate coupler boards are

individually mounted to accommodate physical constraints that may exist in the
assembly. A bracket, 608877-6A, is used as a landing point for the gate cabling.
Between the Gate Amplifier and the 608877-6A bracket the SD3K-
CBLFWDPMxxx (or SD3K-CBLREVPMxxx) cable is used. The flange of cable
SD3K-CBLCANNONxxx is mounted to the 608877-6A bracket. The opposite
end of the cable has box connectors that plug into the gate couplers. The output
of the gate couplers are connected to the SCR gates using cable SD3K-
CBLBOXA048 (or SD3K-CBLBOXB048 for S6R). The SD3K-
CBLBOXA048 cable has box connectors on one end to interface with the gate
coupler output and “pig-tails” on the SCR gate side of the cable for connection to
a terminal board. The SD3K-CBLBOXA048 and SD3K-CBLBOXB048 cables
for the S6R are pre-labeled as forward and reverse. They are 48 inches long and
are cut to the required length when installed.

Figure 26 - Retrofit of Non-Rockwell Power Module (S6R) w/Six Gate Couplers

Gate Amplifier

FWD GATES

REV GATES

(Drawing 97305100)

(Drawing 97305300)

SD3K-CBLFWDPMxxx

SD3K-CBLREVPMxxx

Power

Module

FWD

REV

(Drawing 97305500)

(Drawing 97305500)

SD3K-CBLCANNONxxx

SD3K-CBLCANNONxxx

(Drawing 97305401)

(Drawing 97305402)

SD3K-CBLBOXA048 (for S6)

SD3K-CBLBOXB048 (for S6R)

(Make as short as possible.

Do not route with power leads.)

SD3K-CBLBOXB048 (for S6R)

(Make as short as possible.

Do not route with power leads.)

6 Gate Couplers

97306101

6 Gate Couplers

97306101

TB

(Recommended)

TB

(Recommended)

Mount to 608877-6A
bracket. One bracket

for both Motoring and

Regenerative connectors.

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