Document Outline

• Introduction
• After-sales Warranty
• CONTENTS
• 1. SPECIFICATIONS
  • 1.1 Specifications
    • 1.1.1 General Specifications
    • 1.1.2 GD40G, T, V, R Detector
    • 1.1.3 GD402G, T, V, R Converter
  • 1.2 Model and Suffix Codes
    • 1.2.1 Gas Density Converter
    • 1.2.2 Gas Density Detector
    • 1.2.3 Hardware for Connection with External Cables (For Explosion-proof use)
    • 1.2.4 Two-core, Double-Shielded Cable
    • 1.2.5 Brain Terminal (Optional)
    • 1.2.6 Pressure transmitter (Optional)
  • 1.3 External Views and Dimension
    • 1.3.1 GD402G Converter (General purpose)
    • 1.3.2 Pipe- and Wall-Mounting Hardware (Optional)
    • 1.3.3. GD402T, V, R Converter (Explosion-proof)
    • 1.3.4 GD40 Detector
    • 1.3.5 Detector Unit (Intrinsically Safe, Explosion-proof)
    • 1.3.6 Surge protector: K9215LP
• 2. INSTALLATION, WIRING AND PIPING
  • 2.1 Installing the Detector
    • 2.1.1 Selecting the Location
    • 2.1.2 GD40T (FM Explosion-proof and Intrinsically Safe Approval)
    • 2.1.3 GD40V (CSA Explosion-proof and Intrinsically Safe Approval)
    • 2.1.4 Mounting the Detector
  • 2.2 Installing the Converter
    • 2.2.1 Selecting the Location
    • 2.2.2 GD402T (FM Explosion-proof Approval)
    • 2.2.3 GD402V (CSA Explosion-proof Approval)
    • 2.2.4 Mounting the Converter
  • 2.3 Piping
  • 2.4 Wiring
    • 2.4.1 Wiring Procedure
    • 2.4.2 Cables Wired to Power Supply
    • 2.4.3 Cables Wired to Outputs
    • 2.4.4 Cables Wired to Contact I/Os
    • 2.4.5 Cable Wired to GD40 Detector
    • 2.4.6 Cables Wired to the Ground
• 3. OPERATION
  • 3.1 Preparation for Operation
    • 3.1.1 Inspecting Installation, Piping and Wiring Workmanship
    • 3.1.2 Supplying Power
    • 3.1.3 Display on Operation Panel and Operation Keys
    • 3.1.4 Basic Key Operation
    • 3.1.5 Checking the Setting Parameters
    • 3.1.6 Calibrating the Analyzer for Correct Readings
    • 3.1.7 Checking the Analyzer for Performance
  • 3.2 Normal Operation
    • 3.2.1 Starting Operation
    • 3.2.2 Corrective Actions in Case of Failure
    • 3.2.3 Inspection and Maintenance
  • 3.3 Shutdown and Restart
    • 3.3.1 Measures for Shutdown
    • 3.3.2 Measures for Restarting
• 4. FUNCTIONS
  • 4.1 Summary of Setting Operations
    • 4.1.1 Measurement, Operation, Setting and Service
    • 4.1.2 Key Operations
    • 4.1.3 Points to Be Noted When Making Settings
  • 4.2 Setting Lists
• 5. DENSITY / PARAMETER SETTING
  • 5.1 Setting Parameters
    • 5.1.1 Setting Parameters at Measurement Level
    • 5.1.2 Setting Parameters at Operation Level
    • 5.1.3 Setting Parameters at Setting Level
    • 5.1.4 Setting Parameters at Service Level
  • 5.2 Parameter Setting
    • 5.2.1 Parameter Setting at Operation Level
    • 5.2.2 Parameter Setting at Setting Level
    • 5.2.3 Parameter Setting at Service Level
• 6. CALORIE / PARAMETER SETTING
  • 6.1 Setting Parameters
    • 6.1.1 Setting Parameters at Measurement Level
    • 6.1.2 Setting Parameters at Operation Level
    • 6.1.3 Setting Parameters at Setting Level
    • 6.1.4 Setting Parameters at Service Level
  • 6.2 Parameter Setting
    • 6.2.1 Parameter Setting at Operation Level
    • 6.2.2 Parameter Setting at Setting Level
    • 6.2.3 Parameter Setting at Service Level
• 7. HYDROGEN PURITY/PARAMETER SETTING
  • 7.1 Setting Parameters
    • 7.1.1 Setting Parameters at Measurement Level
    • 7.1.2 Setting Parameters at Operation Level
    • 7.1.3 Setting Parameters at Setting Level
    • 7.1.4 Setting Parameters at Service Level
  • 7.2 Parameter Setting
    • 7.2.1 Parameter Setting at Measurement Level
    • 7.2.2 Parameter Setting at Operation Level
    • 7.2.3 Parameter Setting at Setting Level
    • 7.2.4 Parameter Setting at Service Level
• 8. DENSITY /CALIBRATION PROCEDURE
  • 8.1 Basic Calibration Procedure
  • 8.2 Preparation for Calibration
    • 8.2.1 Setting Type of Calibration and Checking Valve Operation
    • 8.2.2 Setting Calibration Data
• 8.3 Calibration
  • 8.3.1 Semi-automatic Calibration
    • 8.3.2 Manual Calibration
    • 8.3.3 Automatic Calibration
• 9. CALORIE /CALIBRATION PROCEDURE
  • 9.1 Basic Calibration Procedure
  • 9.2 Preparation for Calibration
    • 9.2.1 Setting Type of Calibration and Checking Valve Operation
    • 9.2.2 Setting Calibration Data
  • 9.3 Calibration
    • 9.3.1 Semi-automatic Calibration
    • 9.3.2 Manual Calibration
    • 9.3.3 Automatic Calibration
• 10. HYDROGEN PURITY /CALIBRATION PROCEDURE
  • 10.1 Basic Calibration Procedure
  • 10.2 Preparation for Calibration
  • 10.3 Calibration
• 11. INSPECTION AND MAINTENANCE
  • 11.1 Routine Inspection and Maintenance
    • 11.1.1 Checking Readings and Calibrating the Analyzer
    • 11.1.2 Checking the Flowrate of Sample Gas
    • 11.1.3 Periodic Replacement of the Detector's O-rings
    • 11.1.4 Replacing the Fuse
    • 11.1.5 Cleaning
  • 11.2 Inspection In Case of Failure
    • 11.2.1 Inspecting the Analyzer in an Alarm Status
    • 11.2.2 Inspecting the Analyzer in a FAIL Status
• CustomerMaintenanceParts List CMPL 11T3E1-01E
• CustomerMaintenanceParts List CMPL 11T3E1-02E
• CustomerMaintenanceParts List CMPL 11T3E1-03E
• Revision Information