Electrical diagrams, Na-5 – Lincoln Electric NA-5S User Manual

Page 145

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G-5

ELECTRICAL DIAGRAMS

NA-5

POWER PC BOARD (L6252-1) SCHEMATIC

6682-1

Ch'ge. Sht. No.

11-20-81G

9-7-84A

5-18-92N

9-11-92J

3-31-94E

t

UNLESS OTHERWISE SPECIFIED TOLERANCE

ON HOLE SIZES PER E2056

ON 2 PLACE DECIMALS IS .02

WITH PUBLISHED STANDARDS.

ON 3 PLACE DECIMALS IS .002

ON ALL ANGLES IS .5 OF A DEGREE

MATERIAL TOLERANCE (" ") TO AGREE

EQUIP.

TYPE

SUBJECT

DR

CHK

REF.

SUP'S'D'G

SHT.

NO.

THE LINCOLN ELECTRIC CO.

THIS SHEET CONTAINS PROPRIETARY INFORMATION

OWNED BY

AND IS

NOT TO BE REPRODUCED, DISCLOSED OR USED

THE LINCOLN ELECTRIC CO.

L

WITHOUT THE EXPRESS PERMISSION OF

CR7

666

CR6

D2G

GND

532

25

S2

TRAVEL

531

S1A

CONTROL POWER AND
EMERGENCY STOP

531

TRAVEL

RECEPTACLE

AUTO

OFF

HAND

CR2

D1K

C1104

C1105

531

87

FLUX OR

CB1

531A

CR1

D6K

87

TP102

F101

R1

TP101

C101

PT

102B

R104

C104

SCR

102

631

R103

C102

SCR

101

PT

103B

R101

627

C1106

C1105

LED

LED

1C

1D

R102

C103

WH

RED
626

F102

C121

532

D101

D102

C105

C106

PT101B

PT101C

SCR

SCR

103

104

D103

R105

LED

1E

WIRE FEED

MOTOR

ARMATURE

BLU

BLK

TO TACH

PICK-UP
P.C. BOARD

539

541

115 VAC

INPUT

S1B

32

GND

532

WATER SOLENOID
RECEPTACLE

WIRE FEED

MOTOR FIELD

B2L

C119

PT101A

540

500

A6H

R112

C111

Q103

C112

R111

PT102A

C110

QU101

Q102

C120

R108

R107

Q101

C122

500

A6H

587

D6G

FEED

FORWARD

R113

R110

C109

R109

C108

+

C107

500

A6H

R106

525

A5H

2

4

D3K

CR3

532

531B

BLK

BLK

RED

RED

115

VAC

18

18

VAC

VAC

T1A

D106

D107

C113

WHT

D104

D105

C114

+

IN

X101

OUT

GND

D108

C116

+

D110

R114

LED 1A

IN

X102

OUT

GND

C117 +

D111

R115

LED 1B

D109

DZ101

C115

525
+15V

ANALOG

510

ZERO-VOLT
REFERNCE

500
-10V

500

RELAY

POWER SUPPLY

ANALOG

POWER SUPPLY

FEED DIRECTION CIRCUIT

ARMATURE SUPPLY

FIELD SUPPLY

610

LED 1F

R116

D113

D112

D114

C118

TP

103

ORG

T2A

115

VAC

ORG

BLK

BRN

115

VAC

T2B

BLK

VAC

24

INTERFACE OPTION

POWER SUPPLY

C101
C102
C103
C104
C105
C106
C107
C108
C109
C110
C111
C112
C113
C114
C115

.15/200

.047/100
.022/25
.022/25

.022/25
.22/100

.15/200
.047/100

.022/25

POWER P.C. BOARD

C116
C117
C118
C119
C120
C121
C122

.005/1400

50/250

.047/100
4.7/35

500/50
500/50
4.7/35
18/15
.02/600
.047/100
.022/25
.02/600
.022/25

D101

16A, 400 V

D102
D103
D104
THRU
D111
D112
THRU
D115

16A, 400 V
16A, 400 V

1A, 400 V

DZ101

5.1 V., 1 2 W

/

F101

/

1 2A SLOW BLOW,

1 2A SLOW BLOW,

POWER SUPPLIES FUSE

/

F102

FIELD FUSE

LED 1A

LED 1F

THRU

RED LIGHT
EMITTING
DIODE

PT101

PT103

1:1:1
PULSE

TRANSFORMER

PT102

Q101
Q102
Q103
QU101

2N4123
2N5816
2N5816
UJT

R101
R102
R103
R104
R105
R106
R107
R108
R109
R110
R111
R112
R113
R114
R115
R116

40, 12W
68K
100
100
10K, 2W
100
10K
47K
4.7K
6.8K
680
47K
680
4.7K
3.3K
68K

SCR 101

8A, 600V

SCR 102
SCR 103
SCR 104

8A, 600V
16A, 400V
16A, 400V

TP101
TP102
TP103

150V, 10J

X101

+15V VOLTAGE
REGULATOR

X102

-5V VOLTAGE
REGULATOR

.0047/3000

C1101
C1102
C1103
C1104
C1105
C1106

.0047/3000

.0047/3000

ARC VOLTAGE BY-PASS

(SEE SCHEMATIC "C")

FLUX SOLENOID BY-PASS

MOTOR FIELD BY-PASS

R.F. BYPASS P.C. BOARD

CB1

CR1
CR2
CR3
CR6

CR7

5A. CIRCUIT BREAKER

SPST, N.O. FLUX OR WATER
SPST, N.O. TRAVEL
SPST, N.O. POWER SOURCE OUTPUT
SPST, N.O. SOLID STATE, OPTIONAL
LINC-FILL PILOT RELAY
OPTIONAL LINC-FILL BY-PASS CONTACTOR

R1

S1

S2

T1A

2, 50W

EMERGENCY STOP
SPDT, TRAVEL

36 VCT, 300mA SECONDARY

T1B

10 VAC, 600mA SECONDARY

T1C
T2A
T2B

115VAC, 80mA SECONDARY
24VAC, 30mA SECONDARY

COMPONENTS NOT ON P.C. BOARD

KEY TO SYMBOLS

INPUT CONTROL CABLE CONNECTION

POWER SUPPLY SOURCE POINT

COMMON CONNECTION TO ANALOG POWER

A5H

SCHEMATIC LOCATION REFERENCE

HORIZONTAL CO-ORDINATE LETTER
VERTICAL CO-ORDINATE NUMBER

CODE NUMBER.

CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE

SINCE COMPONENTS OR CIRCUITRY ON A PRINTED

INTERCHANGEABILITY OF A COMPLETE BOARD, THIS
DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS

OR CIRCUITRY OF CONTROLS HAVING A COMMON

A.N.S.I. ELECTRICAL SYMBOLS PER E1537

UNLESS OTHERWISE SPECIFIED, COMPONENT VALUES OF:

CAPACITORS = MFD/VOLTS

RESISTORS = OHMS, 1 2 WATT

/

1

2

3

4

5

6

7

A

B

C

D

E

F

G

H

J

K

L

M

FOR NA-5 CONTROL CODES

8400

8993

NA-5 SCHEMATIC

POWER CIRCUIT

DAD

NONE

6682-1

10-3-81

7-2-92

THE LINCOLN ELECTRIC CO.

CLEVELAND, OHIO U.S.A.

EQUIP.

TYPE

SCALE

SUBJECT

DR

DATE

CHK

REF.

SUP'S'D'G

SHT.

NO.

L

A

31

1A, 1000 V

PT103A

SCHEMATIC IDENTIFICATION LETTER

DPST, CONTROL POWER AND

SEE LOGIC SCHEMATIC "D"

D115

BRN

+

YLW

T1B

VAC

10

YLW

601

METER
SUPPLY

602

SUPPLY; 510

SCHEMATIC FOR COMPONENT VALUES AND CIRCUIT CONNECTIONS.

FOR POWER P.C. BOARDS L6252-2 OR HIGHER USE L8956

FOR R.F. BYPASS P.C. BOARDS M14133-1 OR
HIGHER USE S20995 SCHEMATIC FOR

COMPONENT VALUES AND CIRCUIT CONNECTIONS.

G-5

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not avail-

able from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in
danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.

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