Electrical diagrams, Voltage pc board schematic, Na-5 – Lincoln Electric NA-5S User Manual

Page 147

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G-7

ELECTRICAL DIAGRAMS

NA-5

VOLTAGE PC BOARD SCHEMATIC

6682-3

Ch'ge. Sht. No.

9-27-85E

11-14-86L

3-6-92B

7-10-92A

3-25-94

11-17-95G

t

UNLESS OTHERWISE SPECIFIED TOLERANCE

ON HOLE SIZES PER E2056

ON 2 PLACE DECIMALS IS .02

WITH PUBLISHED STANDARDS.

ON 3 PLACE DECIMALS IS .002

ON ALL ANGLES IS .5 OF A DEGREE

MATERIAL TOLERANCE (" ") TO AGREE

EQUIP.

TYPE

SUBJECT

DR

CHK

REF.

SUP'S'D'G

SHT.

NO.

THE LINCOLN ELECTRIC CO.

THIS SHEET CONTAINS PROPRIETARY INFORMATION

OWNED BY

AND IS

NOT TO BE REPRODUCED, DISCLOSED OR USED

THE LINCOLN ELECTRIC CO.

L

WITHOUT THE EXPRESS PERMISSION OF

C501

.022/25

.47/50

.47/50

DZ502

/

L501

R501

27K
15K

2.2K
2.7K
4.7K
100K

2.7K

S7B

COMPONENTS NOT ON P.C. BOARD

KEY TO SYMBOLS

COMMON CONNECTION TO ANALOG POWER

SUPPLY 510

A5H

SCHEMATIC LOCATION REFERENCE

HORIZONTAL CO-ORDINATE LETTER
VERTICAL CO-ORDINATE NUMBER

CODE NUMBER.

CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE

SINCE COMPONENTS OR CIRCUITRY ON A PRINTED

INTERCHANGEABILITY OF A COMPLETE BOARD, THIS
DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS

OR CIRCUITRY OF CONTROLS HAVING A COMMON

A.N.S.I. ELECTRICAL SYMBOLS PER E1537

UNLESS OTHERWISE SPECIFIED, COMPONENT VALUES OF:

CAPACITORS = MFD/VOLTS

RESISTORS = OHMS, 1 2 WATT

/

1

2

3

4

5

6

7

B

C

D

E

F

G

H

J

K

L

M

FOR NA-5 CONTROL CODES

8400

8993

NA-5 SCHEMATIC

VOLTAGE CIRCUIT

DAD

NONE

6682-3

10-5-81

7-2-92

THE LINCOLN ELECTRIC CO.

CLEVELAND, OHIO U.S.A.

EQUIP.

TYPE

SCALE

SUBJECT

DR

DATE

CHK

REF.

SUP'S'D'G

SHT.

NO.

L

C

39/20

4.7/35

L502

500 TRIMMER

1K
100K

15K

330K
22K

3.3K

R526

VOLTAGE P.C. BOARD

47K
47K

22K

100K
27K
10K
100

10K

56K
27K

DM601 DIGITAL METER

SPDT, VOLTS SET-ACTUAL

NOTES:

C601

500/50
4.7/35

.022/25

1A, 400V

R601
R602
R603

X601

2.80K, 1/4W, 1%

A

A5H

635

SETTING

C506

D

-

+

6

5

X501

CONTROL

AMP

7

A

-

+

2

3

X502

X502

R514

R540

637

D5A

500

A6H

Q503

C528

R531

687

D4B

R602

R601

CAL

CW

4

R603

TP4

C603

E

C

DM601

1

2

C602

+

OUT

IN

X601

GND

+

C601

601
602

A6E

A6E

D602

D604

D603

D601

510

B7G

TP5

+5V

510P

B3C

VOLTMETER

VOLTMETER

POWER SUPPLY

ACTUAL

SET

S7B
VOLTS
SET-ACTUAL

9147

N.B.

C504
C505
C506
C507
C508
C509
C510
C511
C512
C513
C514
C516
C517
C518
C519
C520
C521
C522
C523
C524
C525
C526
C527
C528

.1/100
4.0/50

.022/25
.022/25

.022/25
1.8/20

27/35
4.7/35
.022/25

39/20
.0047-.005/1400
.022/25
.022/25
.022/25
.022/25

.022/25

.01/200

4.7/35

.47/50

.022/25

D501
THRU
D522

1A, 400V

DZ503
DZ504
DZ505
DZ506
DZ507

6.8V, 1 2W
5.1V, 1/2W
20V, 1W

15V, 1W

6.2V, 1/2W

6.8V, 1/2W
33uH, 110mA
33uH, 110mA

OCI501
OCI502

OPTO-ISOLATOR

Q501
Q503
Q505
Q506
Q507
Q508
X501
X502

2N4123
2N5816
2N4123
2N4857
2N5816
2N5816
QUAD OP-AMP
QUAD OP-AMP

R502
R503
R504
R505
R506
R507
R508
R509
R510
R511
R512
R513
R514
R515
R516
R517
R518
R519
R520
R521
R522
R523
R524
R525

44.2K, 1/4W, 1%

4.75K, 1/4W, 1%
100K

10K

1K

2K TRIMMER
5.6K
100K

39K

56K

27K

R527
R528
R529
R530
R531
R532
R533
R534
R535
R536
R537
R538
R539
R540
R541
R542
R543
R544
R545
R546
R547
R548
R549

22K

27K

1K

33K

5K TRIMMER
1K, 12W
470
68K
15K
15K
270
270
100
270

F501

1 8 AMP FAST

/

BLOW FUSE

SWITCH

SBS501

T501

24 VAC, 185 mf
SECONDARY

TP501

150V, 10J

VOLTMETER P.C. BOARD

C602
C603
C604
D601

.022/25

D602
D603
D604

24.3K, 1/4W, 1%
2K TRIMMER

+5V VOLTAGE REGULATOR

INPUT CONTROL CABLE CONNECTION

N.A. THESE CAPACITORS ARE LOCATED

ON THE R.F. BYPASS BOARD.

(SEE SCHEMATIC A).

N.B. SEE L6682-3A SCHEMATIC FOR

BOARD.

SUPERSEDED G1556-1 VOLAGE

N.C. EARLIER VOLTAGE BOARDS DO

NOT HAVE THIS RECEPTACLE, AND
LEAD 688A WAS 688.

C1102

C1101

N.A.

+

-

ARC

VOLTAGE
POLARITY

TERMINALS

F501

L502

L501

667

621

C519

510P

B3C

R503

R502

R501

C501

D502

CW

A

+

-

13

12

11

4

14

C521

500

A6H

C520

525

A5H

C524

+

500

A6H

B

+

-

9

10

8

R504

C504

510P

B3C

X501

R547

C523

ACTUAL VOLTAGE

METER FILTER

C

-

+

R546

517

C604

A

518

3

2

X501

1

514

C510

+

510P

B3C

SET VOLTAGE

BUFFER

VOLTAGE

PROCEDURE

P.C. BOARD

E2E

516

R537

525

ACTUAL VOLTAGE

BUFFER

D501

D503

DZ

503

+

C505

R505

D504

R539

R532

D516

R506

D505

R535

R507

1

+

+

C518

C508

R509

R510

C507

D506

PIN S

PIN F

WELD

RESPONSE

JUMPER

(RED)

R518

Q506

525

A5H

R516

R517

C517 +

500

A6H

D508

R508

HOLD - LOW CIRCUIT

4

2

3

1

688

525

A5H

D4J

688A

ARC CONTROL

ENABLE

N.C.

VOLTAGE P.C. BOARD RECEPTACLE FOR

BOARD (SHOWN WITH JUMPER PLUG

OPTIONAL PULSED POWER FILTER P. C.

INSTALLED.)

10

9

+

B

-

8

D517

Q501

R515

START

CW

R512

GAIN

CW

R538

R511

R519

+

+

C512

D514

PIN

PIN

PIN

A

B

D

D510

D511

R521

R523

R520

R522

R524

525

A5H

C511

R525

D507

C

+

-

4

5

6

11

D509

688

D4J

500

A6H

C522

X502

7

SHUTDOWN

ENABLE

SHUTDOW CIRCUIT

525

A5H

R533

R534

A

B

R513

1

OCI501

2

6

4

5

DZ

504

C509

C

POWER SOURCE

CONTROL INTERFACE

C513

+

R549

SHUTDOWN

D518

SBS

501

R530

BYPASS

AUTO

COM

500

D9C

Q508

Q507

R529

R536

R528

DZ
507

D515

D

+

-

X502

R526

525

A5H

R527

+

C526

R545

510P

B3C

R544

AUTO-STOP

CIRCUIT

AUTO-STOP AND

SHUTDOWN BYPASS

TAB JUMPER (BLUE)

START

RESPONSE

JUMPER

(WHITE)

R541

DZ

506

D520

D519

T501

115

VAC

531B

532

A5D

A5D

24

VAC

D521

D522

R548

510P

B3C

R543

R542

C525

510

D513

592

D7A

0CI502

C527

5

4

6

2

1

TP

501

C516

D512

SCHEMATIC IDENTIFICATION LETTER

DZ502

D514

12

13

14

S7B

FROM

OPTION

AND

FOR VOLTMETER P.C. BOARDS
L6685-1 OR HIGHER USE S21143
SCHEMATIC FOR COMPONENT
VALUES AND CIRCUIT CONNECTIONS.

SILICON BILATERAL

G-7

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not avail-

able from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in
danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.

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