Troubleshooting & repair, Caution – Lincoln Electric NA-5S User Manual

Page 62

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F-9

TROUBLESHOOTING & REPAIR

F-9

NA-5

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric
Service Department for technical troubleshooting assistance before you proceed. Call 216-383-2531 or 1-800-833-9353.

CAUTION

WIRE FEEDING PROBLEMS

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF

MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

NA-5 units above code 8300 with
“cold starting”.
The wire feeds up instead of down
when the start button is pressed.
The wire inches up and down prop-
erly.

1. Make sure the electrode wire is

fed into the welding tip.

2. Check the 1/8 amp fuse on the

voltage board. Replace if faulty.

3. Make sure electrode polarity is

correct and the same as the #67
and #21 leads at terminal strip
(TS1). See wiring diagram.

4. Make sure the welding power

source is producing welding arc
voltage.

1. Jumper the #2 and #4 leads at

the Lincoln CV power source.
Open circuit voltage should be
present at both the power source
and at the ACTUAL voltmeter
reading on the NA-5. If open cir-
cuit voltage is present at the
power source but NOT at the NA-
5 ACTUAL voltmeter reading per-
form the

#21-#67 External resis-

tance Test.

2. With the start button pressed light

7K should be lit. If it is not the
logic board may be faulty.

3. Check contactor relay 3CR.

Leads #2 and #4 are closed by
relay 3CR. Make sure the relay is
functiioning properly.

4. Check the control cable between

the power source and the NA-5
control unit. See wiring diagram.

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