Electrical diagrams, Control circuit schematic, Na-5 – Lincoln Electric NA-5S User Manual

Page 148

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G-8

ELECTRICAL DIAGRAMS

NA-5

CONTROL CIRCUIT SCHEMATIC

6682-2

Ch'ge. Sht. No.

11-9-90D

7-19-91J

3-6-92B

5-15-92N

7-10-92A

t

UNLESS OTHERWISE SPECIFIED TOLERANCE

ON HOLE SIZES PER E2056

ON 2 PLACE DECIMALS IS .02

WITH PUBLISHED STANDARDS.

ON 3 PLACE DECIMALS IS .002

ON ALL ANGLES IS .5 OF A DEGREE

MATERIAL TOLERANCE (" ") TO AGREE

EQUIP.

TYPE

SUBJECT

DR

CHK

REF.

SUP'S'D'G

SHT.

NO.

THE LINCOLN ELECTRIC CO.

THIS SHEET CONTAINS PROPRIETARY INFORMATION

OWNED BY

AND IS

NOT TO BE REPRODUCED, DISCLOSED OR USED

THE LINCOLN ELECTRIC CO.

L

WITHOUT THE EXPRESS PERMISSION OF

C201

.022/25

.047/100

.022/25
.022/25

.15/200

18/15

18/15

4.7/35
18/15

.022/25

D201
THRU
D206
D208

1A, 400 V

DZ201

6.8 V., 1 2 W.

/

Q201

2N4123
2N4123
2N4123

R201

15K
10K

33K
10K
270
15K
47K
15K
100K

X201

OCI301

TACHOMETER P.C. BOARD

S7A

COMPONENTS NOT ON P.C. BOARD

KEY TO SYMBOLS

POWER SUPPLY SOURCE POINT

COMMON CONNECTION TO ANALOG POWER

A5H

SCHEMATIC LOCATION REFERENCE

HORIZONTAL CO-ORDINATE LETTER
VERTICAL CO-ORDINATE NUMBER

CODE NUMBER.

CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE

SINCE COMPONENTS OR CIRCUITRY ON A PRINTED

INTERCHANGEABILITY OF A COMPLETE BOARD, THIS
DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS

OR CIRCUITRY OF CONTROLS HAVING A COMMON

UNLESS OTHERWISE SPECIFIED, COMPONENT VALUES OF:

CAPACITORS = MFD/VOLTS

RESISTORS = OHMS, 1 2 WATT

/

1

2

3

4

5

6

7

B

C

D

E

F

G

H

J

K

L

M

FOR NA-5 CONTROL CODES

9147

9338

NA-5 SCHEMATIC

CONTROL CIRCUIT

DAD

NONE

6682-2

10-4-81

7-2-92

THE LINCOLN ELECTRIC CO.

CLEVELAND, OHIO U.S.A.

EQUIP.

TYPE

SCALE

SUBJECT

DR

DATE

CHK

REF.

SUP'S'D'G

SHT.

NO.

L

B

C202
C203
C204
C205
C206
C207
C208
C209
C210
C211
C212
C213
C214
C215
C216
C217
THRU
C229

.022/25

4.7/35
.0033/200
.47/50

4/50

4.7/35

100pf/100

DZ202
DZ203

3.0 V., 1 W.

L201
L202

330 uH, 110mA

Q202
Q203
Q204
Q205
Q206
Q207

2N4125
BS170
2N4123
2N5816

2N6027

QU201

VOLTAGE REGULATOR

X202
X203
X204

F- TO -V CONVERTER
QUAD OP-AMP
QUAD OP-AMP

R203
R204
R205
R206
R207
R208
R209
R210
R211
R212
R213
R214
R215
R216
R217
R218
R219
R220
R221
R222
R223

1K
500 TRIMMER
1.00K, 1/4W, 1%
2.94K, 1.4W, 1%

100K TRIMMER

1K
1K
1K
33K
50K TRIMMER
15K
10K TRIMMER
33K

R224
R225
R226

100K

10K

1K

R227

CONTROL P.C. BOARD

R228
R229
R230
R231
R232
R233
R234
R235
R236
R237
R238
R239
R240
R241
R242
R243

15

1M

10

6.8K
10K
20K TRIMMER
27K

100
6.8K
2.7K
10K
15K
10K

15K
5.6K
15K
270

Q301

R301
R302
R304

OPTO-INTERRUPTER

2N4123

1K
15K
1.3K

DM401

DIGITAL METER

SPDT SPEED SET-ACTUAL

NOTES:
N.A. 511 IS CONNECTED TO 511A

BY CONNECTION TO
VOLTAGE P.C. BOARD.

N.B. THESE COMPONENTS ARE

LOCATED ON POWER P.C.
BOARD (SEE SCHEMATIC A).

SPEEDMETER P.C. BOARD

C401
C402
C403
THRU
C409

500/50
4.7/35

.022/25

D401
D402
D403
D404

1A, 400V

X401

+5V VOLTAGE REGULATOR

R401
R402
R403
R404
R405
R406
R407
R408
R409
R410
R411
R412
R413
R414

2K TRIMMER

2K TRIMMER

5K TRIMMER

5K TRIMMER

5K TRIMMER

5K TRIMMER

17.8K, 1/4W, 1%
2.80K, 1/4W, 1%

18.2K, 1/4W, 1%

33.2K, 1/4W, 1%

52.3K 1/4W, 1%
10

31.6K, 1/4W, 1%

51.1K, 1/4W, 1%

+

R201

C204

C201

5

6

X201

525

A5H

A5H

510

A6H

500

+

C214

C202

4

13

10

12

11

2

3

Q207

R205

R203

R204

R243

+

C203

520

+10.00V

510P

R209

R206

525

A5H

C216

R207

L201

525

525A

A5H

555

L202

510A

TO TACH

PICK-UP

P.C. BOARD

TACH SIGNAL CONVERTER

C221

9

8

10

5

11

1

12

2

3

4

X202

C205

C206

R210

R208

CW

CAL

+

A

C217

C212

C218

500

A

2
3

+

-

4

11

R211

512

B4E

A6H

B4J

R217

ACTUAL SPEED BUFFER

C213

C215

510P

B

13

12

+

-

R242

511

B4E

B3C

B5J

SPEED

632

PROCEDURE

PC BOARD

E2D

SETTING

SET SPEED BUFFER

X203

+

14

511

C228

R218

R221

R238

C208

D

-

+

6

5

X203

R222

CONTROL

AMP

+10.00 V
REFERENCE

SUPPLY

7

CW

HI

A

-

+

2

3

1

C219

4

X204

+

C210

C220

R226

D208

C223

R227

D205

Q203

R228

R239

R230

R229

D206

C224

LO

CW

Q204

R231

C211

500

A6H

R233

R235

C229

QU201

C225

R234

DZ202

Q205

DZ203

C227

R237

R236

628

D8A

Q206

R232

540

PT

101A

C119

A1H

N.B

ARMATURE FIRING CIRCUIT

D204

B

-

+

X204

R225

8

9

10

500

A6H

Q202

C222

R224

DZ201

525

A5H

R223

D203

FEED ENABLE CIRCUIT

R212

R214

C

-

+

X203

8

9

10

R240

R241

512

511

B1G

B3G

FAST-SLOW

ACCELER

JUMPER

PIN

S

PIN

F

CW

ACC

R220

R219

+

C207

D201

R215

R216

C226

D202

Q201

525

A5H

R213

586

D7J

FEED

ENABLE

ACCELERATION CIRCUIT

R413

R414

C409

CAL

CW

142T

R411

R412

C408

CAL

CW

95S

R408

R409

C407

CAL

CW

142

R406

R407

C406

CAL

CW

R404

R405

C405

CAL

CW

R401

R402

C404

CAL

CW

57F

95

57

4

R403

TP4

C403

R410

E

C

DM401

1

2

C402

+

OUT

IN

X401

GND

+

C401

601
602

A6E

A6E

D402

D404

D403

D401

510

C7E

TP5

+5V

510P

B3C

SPEEDMETER

SPEEDMETER

POWER SUPPLY

519

ACTUAL

SET

S7A

SPEED

SET-ACTUAL

SPEEDMETER
CALIBRATION

JUMPER

511

512

B3G

B1G

7

X203

1

511A

N.A.

C209

11

SCHEMATIC IDENTIFICATION LETTER

16.0 V., 1 W.

SUPPLY; 510

ELECTRICAL SYMBOLS PER E1537.

AND

FROM OPTION

G-8

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not avail-

able from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in
danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.

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