Master cylinder (450 a/aj) with arctic package, Master cylinder (450 a/aj) with arctic package -18, Cylinder barrel support -18 – JLG 450A_AJ Series II Service Manual User Manual

Page 258: Cylinder head removal -18, Cylinder rod support -18

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SECTION 5 - HYDRAULICS

5-18

– JLG Lift –

3121290

Master Cylinder (450 A/AJ) With Arctic Package

450A Refer to Figure 5-25. 450AJ refer to Figure 5-26.

DISASSEMBLY

CONTAMINATION MAY DAMAGE EQUIPMENT. DISASSEMBLE CYLINDER ON A CLEAN
WORK SURFACE IN A DIRT FREE WORK AREA.

1.

Connect a suitable auxiliary hydraulic power source to
cylinder port block fitting.

DO NOT FULLY EXTEND CYLINDER TO THE END OF STROKE. RETRACT CYLINDER
SLIGHTLY TO AVOID TRAPPING PRESSURE.

2.

Operate hydraulic power source and extend cylinder.
Shut down and disconnect power source. Support cylin-
der rod as needed.

3.

Place cylinder barrel in a suitable holding fixture. Tap
around outside of cylinder head retainer with suitable
hammer to break thread-locking compound.

Figure 5-32. Cylinder Barrel Support

4.

Mark cylinder head and barrel with a center punch for
easy reassembly. Remove eight cylinder head retainer
cap screws.

Figure 5-33. Cylinder Head Removal

PULLING ROD OFF-CENTER CAN DAMAGE PISTON AND CYLINDER BARREL SURFACES.
USE EXTREME CARE WHEN REMOVING CYLINDER ROD, HEAD, AND PISTON.

5.

Clamp barrel securely. Pull rod assembly from barrel.

Figure 5-34. Cylinder Rod Support

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