JLG 450A_AJ Series II Service Manual User Manual

Page 352

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SECTION 6 - JLG CONTROL SYSTEM

6-42

– JLG Lift –

3121290

2/2

(Continued)

D/S JOY. CENTER TAP BAD

Resistive joysticks: These faults occur when center tap voltage is not
between 3.08 volts and 3.83 volts. Due to resistor tolerances there is
a +/-.1 volt range around these values where fault may be indicated.

WAITING FOR FSW TO BE OPEN

Footswitch closed when platform mode was selected. Can be
reported during power-up sequence.

FOOTSWITCH SELECTED BEFORE
START

User attempted to start machine with footswitch engaged.

2/3

Flash code 2/3 indicates problems with boom function selec-
tion.

3

LIFT/SWING LOCKED – JOYSTICK
MOVED BEFORE FOOTSWITCH

Platform upper lift or swing was selected before and during foot-
switch closure.

PUMP SWITCHES FAULTY – CHECK
DIAGNOSTICS/BOOM

A boom function (lower lift, telescope, basket level, basket rotate,
jib) has both directions selected together.

PUMP SWITCHES LOCKED –
SELECTED BEFORE FOOTSWITCH

A platform boom function (lower lift, telescope, basket level, basket
rotate, jib) was selected before key switch or footswitch closure.

PUMP SWITCHES LOCKED –
SELECTED BEFORE AUX POWER

A ground boom function (lower lift, telescope, basket level, basket
rotate, jib) was selected before aux power.

l/S JOY. OUT OF RANGE LOW

Resistive joysticks: These faults do not occur.

l/S JOY. OUT OF RANGE HIGH

Resistive joysticks: These faults do not occur if Vref voltage is below
8.1 volts. If Vref is above 7.7 volts, Vref is operating out of tolerance or
a short to battery has occurred.

l/S JOY. CENTERTAP BAD

Resistive joysticks: These faults occur when center tap voltage is not
between 3.08 volts and 3.83 volts. Due to resistor tolerances there is
a +/-.1 volt range around these values where fault may be indicated.

PUMP SWITCHES LOCKED –
SELECTED BEFORE START SWITCH

Hydraulic function switch closed before start switch closed.

FOOTSWITCH SELECTED BEFORE
START

User attempted to start machine with footswitch engaged.

2/4

Flash code 2/4 indicates steering digital inputs are faulty.
NOT REQUIRED

2/5

Flash code 2/5 indicates a function is prevented due to a cutout.

4

BOOM PREVENTED – DRIVE
SELECTED

A boom function is selected while a drive function is selected and
drive cutout is configured to prevent simultaneous drive & boom
operation.

DRIVE PREVENTED – ABOVE ELEVA-
TION

Drive is selected while above elevation and drive cutout is config-
ured to prevent drive.

DRIVE PREVENTED – BOOM
SELECTED

Drive is selected while a boom function is selected and drive cutout
is configured to prevent simultaneous drive & boom operation.

DRIVE PREVENTED – TILTED &
ABOVE ELEVATION

Drive is selected while tilted and above elevation and tilt is config-
ured to cutout drive.

JIB SWING PREVENTED – IN 1000#
MODE

User is trying to jib swing in 1000# mode, which is not allowed.

CAN DONGLE ATTACHED –
HYDRAULICS NOT RESTRICTED

System allows user to operate all hydraulics with very limited restric-
tions.

MODEL CHANGED – HYDRAULICS
SUSPENDED – CYCLE EMS

User changed model number using analyzer. User must cycle power
before hydraulics system will be active again.

11

BACKUP BLAM COMMUNICATIONS
ACTIVE

Serial backup communications link to BLAM module is active

Table 6-6. Help Fault Codes, Displayed Faults, and Descriptions

Flash Code

Fault Displayed on Analyzer

Description

Priority

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