Rockwell Automation GV3000/SE AC Drive Ver. 6.06 Hdwe Ref., Installation, and Troubleshooting Manual User Manual

Page 7

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Contents

I

C

ONTENTS

Chapter 1

Introduction
1.1 Related Publications........................................................................................ 1-1
1.2 Getting Assistance from Reliance Electric....................................................... 1-1

Chapter 2

About the Drive
2.1 Identifying the Drive by Model Number ........................................................... 2-1
2.2 NEMA Enclosures ........................................................................................... 2-3
2.3 1-25 HP GV3000/SE Drive Component Locations .......................................... 2-4
2.4 25-60 HP GV3000/SE Drive Component Locations ........................................ 2-7
2.5 60-100 HP GV3000/SE Drive Component Locations ...................................... 2-8
2.6 100-150 HP GV3000/SE Drive Component Locations .................................... 2-9
2.7 200-400 HP GV3000/SE Drive Component Locations .................................. 2-10
2.8 Regulator Board Description ......................................................................... 2-11

2.8.1 Jumper Locations and Settings ........................................................... 2-15

2.8.1.1 Setting the Analog Input Speed Reference Jumper (J4) ...... 2-15
2.8.1.2 Setting the Analog Output Jumper (J17)............................... 2-16

2.8.2 Wiring the Terminal Strip..................................................................... 2-17
2.8.3 RS-232 Communication Port............................................................... 2-18
2.8.4 Option Board Connector ..................................................................... 2-19
2.8.5 Operator Interface Module Connector................................................. 2-19
2.8.6 Keypad/Display ................................................................................... 2-19

2.9 Optional Equipment ....................................................................................... 2-20

Chapter 3

Planning Before Installing
3.1 General Requirements for the Installation Site................................................ 3-1

3.1.1 Making Sure Environmental Conditions are Met ................................... 3-1
3.1.2 Determining Total Area Required Based on Drive Dimensions ............ 3-2
3.1.3 Verifying the Site Provides for Recommended Air Flow Clearances .... 3-4
3.1.4 Verifying Power Module Input Ratings Match Supplied Power ............. 3-5

3.2 Wiring Requirements for the Drive .................................................................. 3-5

3.2.1 Meeting Terminal Strip Input and Output Specifications ....................... 3-5
3.2.2 Determining Wire Size Requirements ................................................... 3-5

3.2.2.1 Conduit Entry Opening Sizes.................................................. 3-5
3.2.2.2 Recommended Power Wire Sizes .......................................... 3-5
3.2.2.3 Recommended Control and Signal Wire Sizes ....................... 3-7
3.2.2.4 Recommended Motor Lead Lengths....................................... 3-7
3.2.2.5 Recommended Serial Communication Cable Lengths ........... 3-9

3.2.3 Selecting Input Line Branch Circuit Fuses ............................................ 3-9
3.2.4 Meeting Encoder Specifications (FVC Regulation Only)....................... 3-9

3.2.4.1 Encoder Wiring Guidelines ..................................................... 3-9

3.2.5 Verifying Power Module Output Current Rating Is Greater Than

Motor Full Load Amps .......................................................................... 3-9

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