Document Outline

• Introduction and Safety
  • Introduction
    • Requesting other information
  • Safety
    • Safety terminology and symbols
      • The Ex symbol
    • Environmental safety
      • Recycling guidelines
    • User safety
      • Wash the skin and eyes
    • Ex-approved products
      • Description of ATEX
      • Guidelines for compliance
  • Product warranty
• Transportation and Storage
  • Inspect the delivery
    • Inspect the package
    • Inspect the unit
  • Transportation guidelines
    • Pump handling and lifting
  • Storage guidelines
    • Long-term storage
• Product Description
  • General description
  • Nameplate information
• Installation
  • Preinstallation
    • Pump location guidelines
    • Foundation requirements
  • Baseplate-mounting procedures
    • Prepare the baseplate for mounting
    • Prepare the foundation for mounting
    • Install the baseplate using shims or wedges
    • Install the baseplate using jackscrews
    • Install the baseplate using spring mounting
    • Install the baseplate using stilt mounting
    • Baseplate-leveling worksheet
  • Install the pump, driver, and coupling
  • Pump-to-driver alignment
    • Alignment checks
    • Permitted indicator values for alignment checks
      • Cold settings for parallel vertical alignment
    • Alignment measurement guidelines
    • Attach the dial indicators for alignment
    • Pump-to-driver alignment instructions
      • Perform angular alignment for a vertical correction
      • Perform angular alignment for a horizontal correction
      • Perform parallel alignment for a vertical correction
      • Perform parallel alignment for a horizontal correction
      • Perform complete alignment for a vertical correction
      • Perform complete alignment for a horizontal correction
  • Grout the baseplate
  • Piping checklists
    • General piping checklist
    • Permitted nozzle loads and torques at the pump nozzles
    • Suction-piping checklist
    • Discharge piping checklist
    • Bypass-piping considerations
    • Auxiliary-piping checklist
    • Final piping checklist
• Commissioning, Startup, Operation, and Shutdown
  • Preparation for startup
  • Remove the coupling guard
  • Check the rotation
  • Couple the pump and driver
    • Install the coupling guard
  • Bearing lubrication
    • Lubricating oil requirements
    • Lubricate the bearings with oil
      • Fill the bearing frame with oil
      • Fill the bearing frame with an optional oiler
    • Lubricating-grease requirements
  • Shaft-sealing options
    • Mechanical seal options
    • Connection of sealing liquid for mechanical seals
    • Packed stuffing box option
    • Connection of sealing liquid for a packed stuffing box
  • Pump priming
    • Prime the pump with the suction supply above the pump
    • Prime the pump with the suction supply below the pump
    • Other methods of priming the pump
  • Start the pump
    • Limits of operation
  • Pump operation precautions
  • Shut down the pump
  • Make the final alignment of the pump and driver
• Maintenance
  • Maintenance schedule
  • Bearing maintenance
    • Lubricating oil requirements
    • Change the oil
    • Lubricating-grease requirements
    • Regrease the grease-lubricated bearings
  • Shaft seal maintenance
    • Mechanical-seal maintenance
    • Packed stuffing-box maintenance
  • Disassembly
    • Disassembly precautions
    • Tools required
    • Drain the pump
    • Remove the coupling
    • Remove the back pull-out assembly
    • Remove the coupling hub
    • Remove the impeller
    • Remove the seal-chamber cover
    • Remove the stuffing-box cover
    • Disassemble the power end
  • Pre-assembly inspections
    • Replacement guidelines
    • Shaft and sleeve replacement guidelines
    • Bearing-frame inspection
    • Seal chamber and stuffing box cover inspection
    • Bearings inspection
  • Reassembly
    • Assemble the rotating element and bearing frame
    • Shaft sealing
      • Seal the shaft with a packed stuffing box
      • Seal the shaft with a cartridge mechanical seal
      • Seal the shaft with a conventional inside-component mechanical seal
    • Install the impeller
    • Install the back pull-out assembly
    • Post-assembly checks
    • Assembly references
      • Sound pressure levels
      • Bolt torque values
      • Bearing types
      • Spare parts
• Troubleshooting
  • Operation troubleshooting
  • Alignment troubleshooting
  • Assembly troubleshooting
• Parts Listings and Cross-Sectional Drawings
  • Parts list
• Other Relevant Documentation or Manuals
  • For additional documentation
• Local ITT Contacts
  • Regional offices