Plug j2 pin 6 (+) pin 2 (-) pin 7 (+), Troubleshooting & repair, Control input test (continued) – Lincoln Electric COMMANDER SVM145-B User Manual

Page 120: Warning, Test procedure

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TROUBLESHOOTING & REPAIR

F-64

F-64

COMMANDER 300

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CONTROL INPUT TEST

(continued)

FIGURE F.30 – PLUG J2

G3002-1

COMMANDER 300

CONTROL

Q1

C1

C54

C2

C25

X4

X8

X2

X10

X12

X13

X18

X11

X5

X19

X1

J1

J2

J3

J4

TEST PROCEDURE

1. Turn the engine off.

2. Perform the Case Cover Removal and

Replacement Procedure.

3. Tilt the control panel out.

4. Locate the J2 connector on the control

board. See Figure F.30.

5. Start the machine.

6. With a voltmeter, measure the following volt-

ages from J2 pin 6 (pos. lead) to J2 pin 2
(neg. lead) at the control board. See Table
F.2.

ELECTRIC SHOCK CAN KILL.

• Do not touch electrically

live parts such as output
terminals or internal wiring.

• Insulate yourself from the

work and ground.

• Always wear dry insulating

gloves.

7. Set the Arc Force dial in the min. position, the

Range Selector switch to the CC position, and
the Control dial to min.

8. Short the output studs.

9. Using a voltmeter, measure 4.378 - 4.648

VDC from J2 pin 7 (pos. lead) to J2 pin 2 (neg.
lead). Set the Arc Force dial in the max. posi-
tion. Measure 8.352 - 8.868 VDC from J2 pin
7 (pos. lead) to J2 pin 2 (neg. lead). The short
circuit output current should increase as the
Arc Force dial is turned from min to max. See
Figure F.30.

10. Remove the short and turn the engine off.

11. If any of the voltage checks fail, proceed to

the continuity check section.

12. Locate and disconnect J4 at the control

board. See Figure F.30.

13. Set the range selector switch in the CV posi-

tion.

Plug J2

Pin 6 (+)

Pin 2 (-)

Pin 7 (+)

WARNING

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