Plug j13, Pin 5 pin 4, Troubleshooting & repair – Lincoln Electric COMMANDER SVM145-B User Manual

Page 128: Right chopper board, Pwm output test (continued), Plug j1, Warning

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TROUBLESHOOTING & REPAIR

F-72

F-72

COMMANDER 300

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PWM OUTPUT TEST

(continued)

FIGURE F.34 – Plug J13 w/pins 4 & 5

FIGURE F.35 – Plug J1 pin 6

+

Plug J13

J13

Right Chopper Board

TEST PROCEDURE

1. Turn the engine off.

2. Using

the

Case Cover Removal and

Replacement Procedure and tilt the control panel
out.

ELECTRIC SHOCK CAN KILL.

• Do not touch electrically live

parts such as output terminals
or internal wiring.

• Insulate yourself from the work

and ground.

• Always wear dry insulating

gloves.

3. Start the machine.

4. In the CC mode, load the machine on a load grid to

375 amps at 34 VDC.

5. Using an oscilloscope, measure the PWM wave-

form from J13 pin 5 (probe) to J13 pin 4 (gnd) at the
right chopper board. See Figure F.34.

6. Turn the weld terminals switch to the “Remotely

Controlled” position. The PWM waveform on the
scope should go to zero and the machine output
should go to zero.

7. Connect a remote control to the machine amphe-

nol. Turn the remote 2-4 switch to the “on” position.
The PWM waveform should reappear and the
machine output should be re-established.

8. Disconnect the remote control.

9. If the PWM waveform does not change, use a volt-

meter to check for 10.0 VDC from J1 pin 6 to frame
ground with the weld terminal switch in the remote-
ly controlled position. See Figure F.35.

10. Turn the weld terminals switch to the “always on”

position and the control dial to the max position.

Plug J13

Pin 5

Pin 4

Plug J1

Pin 6

WARNING

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