Connecting rod removal, Connecting rod installation – Kawasaki STX-15F User Manual

Page 239

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ENGINE BOTTOM END 8-19

Crankshaft and Connecting Rods

•

Install the crankshaft with the oil pump sprocket chain [A]
and camshaft chain [B] hanging on them.

•

Fit the oil seal [A] into the groove [B] of the crankcase.

•

Assemble the crankcase (see Crankcase Assembly).

Connecting Rod Removal

•

Split the crankcase (see Crankcase Splitting).

•

Remove the connecting rod nuts [A].

•

Remove the crankshaft.

NOTE

○

Mark and record the locations of the connecting rods
and their big end caps so that they can be reassembled
in their original positions.

•

Remove the connecting rods from the crankshaft.

Connecting Rod Installation

WARNING

Clean the crankshaft, bolts, nuts, and connecting
rods in a well-ventilated area, and take care that
there is no spark or flame anywhere near the work-
ing area. This includes any appliance with a pilot
light. Because of the danger of highly flammable
liquids, do not use gasoline or low-flash point sol-
vents to clean them.

•

After removing the connecting rods from the crankshaft,
clean them with high-flash point solvent.

•

Blow the crankshaft oil passages with compressed air to
remove any foreign particles or residue that may have
accumulated in the passages.

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