Starter motor brush length, Torque, Brush inspection – Kawasaki STX-15F User Manual

Page 355: Commutator cleaning and inspection, Commutator c

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ELECTRICAL SYSTEM 14-29

Electric Starter System

Install the O-rings [A] and the washers [B] as shown.

Fit the tongue [A] on the brush plate into the end cover
groove [B].

Align the lines [A] on the yoke with the lines [B] on the
both end covers.

Replace the starter motor through bolts [C] with new ones.

Tighten:

Torque - Starter Motor Through Bolts: 6.4 N·m (0.65 kgf·m,

56 in·lb)

Brush Inspection

Measure the length [A] of each brush.
If any is worn down to the service limit, replace the nega-
tive brush assembly [B] and the positive brush assembly
[C].

Starter Motor Brush Length

Standard:

12 mm (0.4724 in.)

Service Limit:

6.5 mm (0.2559 in.)

Commutator Cleaning and Inspection

Smooth the commutator surface [A] if necessary with fine
emery cloth [B], and clean out the grooves.

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