2 installation planning – Rockwell Automation 57C329 Remote I/O Communications, AutoMax User Manual

Page 33

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3Ć7

3.2

Installation Planning

The Remote I/O system is designed to be userĆconstructed and

installed. This enables the system to be tailored to suit specific

needs. Therefore, plan the cable installation carefully before

attempting the actual installation.
The following procedure is recommended in order to design a cable

system that will achieve maximum signal isolation and cable

protection in a specific environment with minimum cable usage.

3.2.1

Installation Planning Procedure

Use the following procedure to plan your installation:
Step 1.

Identify the actual location of the AutoMax racks, Shark

racks, and Remote Heads using the equipment floor plan.

Step 2.

Identify the preliminary cable route. Route cables to allow

easy access in the future. Cable should be readily

accessible when new drops are added, existing drops are

moved to new locations, or maintenance is performed.

Step 3.

Identify the environmental conditions (electrical noise

levels, temperature, humidity, exposure to hazardous

chemicals, etc.) along the route.

Step 4.

Determine how to bypass physical and environmental

obstacles (walkways, induction heat sources, furnaces,

caustic chemicals, steam and condensation lines) along

the route.

Step 5.

Calculate the total cable length. Note that the cable path

distances must be considered in three dimensions.

Step 6.

Document the cable layout. This document should

describe the Remote I/O cable system design and

installation. It should be maintained throughout the life of

the Remote I/O system. The document should include

charts showing the routes of all cable segments, locations

of cable splices, as well as drop locations and their

addresses. This information should be detailed enough to

trace a signal path between any two points in the cable

system in the event of a Remote I/O system failure.

Step 7.

Calculate the number of required cable system

components. Refer to Appendix G for a list of components

recommended by Reliance Electric.

Step 8.

Select the tools and instruments necessary to perform the

cable system installation.

Step 9.

Select the proper personnel to perform the cable

installation. The RGĆ59/U cable specified in this manual is

a flexibleĆtype cable which can be installed by a trained

plant technician.

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