Tweco 100 Ultra-Cut Plasma Cutting System with Automated Gas Control - Manual (Page 5)

TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION ........................................................................... 1-1
1.01 Notes, Cautions and Warnings ........................................................................ 1-1
1.02 Important Safety Precautions ......................................................................... 1-1
1.03 Publications .................................................................................................... 1-2
1.04
Note, Attention et Avertissement ..................................................................... 1-3
1.05 Precautions De Securite Importantes ............................................................. 1-3
1.06 Documents De Reference ............................................................................... 1-5
1.07 Declaration of Conformity ............................................................................... 1-6
1.08 Statement of Warranty .................................................................................... 1-7
SECTION 2: SPECIFICATIONS ............................................................................. 2-1
2.01 General Description Of The System ................................................................ 2-1
2.02 Plasma Power Supply ..................................................................................... 2-1
2.03 Remote Arc Starter ......................................................................................... 2-1
2.04 Gas Control Module ........................................................................................ 2-1
2.05 Precision Plasma Cutting Torch ...................................................................... 2-2
2.06 Specifications & Electrical Requirements ....................................................... 2-2
2.07 Power Supply Dimensions .............................................................................. 2-3
2.08 Power Supply Rear Panel Features ................................................................. 2-4
2.09 Gas Requirements .......................................................................................... 2-5
2.10 Gas Applications ............................................................................................. 2-5
2.11 XT Torch Specifications ................................................................................. 2-6
SECTION 3: INSTALLATION ............................................................................... 3-1
3.01 Installation Requirements ............................................................................... 3-1
3.02 System Layout ............................................................................................... 3-2
3.03 Recommended Gas Supply Hose .................................................................... 3-2
3.04 Leads and Cables All Amperage ...................................................................... 3-3
3.05 Lift the Power Supply ..................................................................................... 3-4
3.06 Connect Input Power and Ground Cables ....................................................... 3-5
3.07 Connect Work Cable and Pilot and Negative Leads ......................................... 3-6
3.08 Ground Connections ....................................................................................... 3-6
3.09 Connect Coolant Leads ................................................................................... 3-9
3.10 Connect Cables for CNC, Remote Arc Starter, DMC-3000 and HE 400.......... 3-10
3.11 Handling and Installation of Fiber Optics ...................................................... 3-11
3.12 Connect TSC-3000 Cable and DMC-3000 Fiber Optic Cable to CCM ............. 3-15
3.13 Set Switches on the Command - Control Module ......................................... 3-17
3.14 Height Control Connections .......................................................................... 3-19
3.15 DMC-3000 Gas Manifold Control Installation ................................................ 3-20
3.16 DPC-3000 Gas Pressure Control Installation ................................................ 3-24
3.17 Fiber Optic Cable Installation from CCM to DMC-3000. ................................ 3-27
3.18 Fiber Optic Cable Installation From DMC-3000 to DPC-3000 ........................ 3-29
3.19 Install TSC-3000 Touch Screen Control ........................................................ 3-31
3.20 Install Remote Arc Starter ............................................................................. 3-32
3.21 Connecting Torch .......................................................................................... 3-39
3.22 Install Consumable Torch Parts .................................................................... 3-40
3.23 Voltage Divider for iHC Torch Height Control ................................................ 3-43
3.24 Complete the Installation .............................................................................. 3-45