Start-up procedure, Contactor inspection, Preliminary checks – Rockwell Automation 1512B MV Controllers, 200/400A Two-High Cabinet, Standard and Arc-Resistant Enclosure User Manual

Page 48: Contactor inspection preliminary checks

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Rockwell Automation Publication 1500-UM055G-EN-P - May 2013

Chapter 4

Common Installation

Insulation can be tested from phase to phase and from phase to ground. The
recommended level for AC Hi-Pot testing is (2 X V

LL

) volts, where V

LL

is the

rated line-to-line voltage of the power system. The leakage current must be less
than 20 mA. Record the result for future comparison testing.

If a Megger is used, it should indicate 50,000 megohms or greater if the unit is
isolated from the line and the motor. If the unit is connected to a motor, the
Megger should indicate 5,000 megohms or greater (phase to ground).

Start-up Procedure

Contactor Inspection

See Publication

1502-UM050_-EN-P

or

1502-UM052_EN-P

for information on

pre-energization inspection, vacuum bottle integrity test and insulation resistance test.

Preliminary Checks

Verify the following:

Contactor current and voltage ratings are correct for the attached load;
Control voltage is correct;
Settings for protective relays;
Heater elements (if provided) in overload relay are secure and undamaged;
Equipment grounding;
External power and control connections match electrical diagrams;
All hardware is correctly reinstalled and torqued to specifications (refer

to

Recommended Torque Values on page 3 of Chapter 1

);

All barriers are replaced to correct positions;
All fuses are correct class, type and rating;
Mechanical interlocks and isolation switch function properly;
Ensure that any microprocessor-based protection relay is programmed;
Interior of cabinet is free from dirt, loose bolts, tools or metal chips.

Vacuum clean if necessary;

All tools are accounted for. If you cannot locate a tool, do not energize the

unit until it is found.

ATTENTION: Remove all primary fuses for the control power transformer and/
or the potential transformer. Failure to do so may cause damage to the
equipment during the Hi-Pot test.

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