Model 227 operation manual, Warning – Arc Machines 227 User Manual

Page 21

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MODEL 227

OPERATION MANUAL

Doc # 740063 Rev E

SECTION III - INSTALLATION

3.2

WELDING GAS CONNECTIONS

CAUTION

The M-227 arc gas solenoid valve is rated at 50 PSI (345KPa) maximum

pressure, DO NOT EXCEED THIS RATING.

3.

No I.D. Purge line is provided, but most GTAW welds will require the inside

be purged with Argon. Most piping situations will require I.D. purging from

sources and entry points a long distance from the M-227, so no outlet or

monitoring is provided. However, be sure to provide an I.D. purge if the

weld procedure requires it.

3.3

ADAPTER CABLE TO M-227 INSTALLATION

The M-227 comes standard with a 40 ft Pipe Weld Head Adapter Cable. This will be

used for most Weld Heads. However, some Weld Heads will use a different Adapter

Cable or additional cables. The correct cables required should be resolved at the time

of order. The following section refers mainly to the connection of the Pipe Weld

Adapter Cable.

NOTE

The Pipe Weld Head Adapter Cable consists of a 40 ft Control Adapter Cable and a

40 ft Service Adapter Cable. The two cables are not tied together as a unit.

WARNING

Always turn the power supply off before making any cable or connection changes to

the M-227 power supply.

1.

One end of an adapter cable ALWAYS connects to the weld head. The

other end connects to the M-227 or to a weld head extension cable. The

connector types and keyways are different for each item (except gas).

Use the following steps for connection to the M-227 (see figure 2 and 4).

2.

Connect the Service Adapter ELECTRODE connector to its respective

terminal on the M-227. Align the keyway, push in and twist clockwise until

fully locked.


3.

Weld head CONTROL connector - Just before installing, unscrew the dust

caps on the electrical connectors on the cable and M-227. Insert the multi-

pin electrical connector into the M-227. Insert the multi-pin electrical

connector into the M-227 connector labeled PIPE WELD HEAD

CONTROL. Note the positioning keyway and NEVER FORCE or use tools

on the cable connections. Hand tighten the connecting ring after the pins are

firmly seated.

3.3

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