Model 227 operation manual – Arc Machines 227 User Manual

Page 30

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MODEL 227

OPERATION MANUAL

Doc # 740063 Rev E

SECTION IV - SYSTEM FUNCTIONS

4.3

WELD SEQUENCE

2. EVENT 2: ARC START - When PREPURGE time is complete the M-227

will initiate an arc. The Arc Start MODE can be set to either RF or TOUCH.

In RF mode a high frequency pulse will be generated to establish an arc

between the electrode and the weld joint. In TOUCH mode the AVC will

perform a TOUCH START and initiate the arc (can only be used with

Weld Heads with an AVC function).

3.

EVENT 3: LEVEL 1 TIME, START LEVEL, UPSLOPE, TRAVEL and

WIRE START DELAY, AVC START DELAY and OSC UPSLOPE -

When the arc is established the following functions all start at the same time:

1. LEVEL 1 TIME - When the arc is established all weld functions are

considered to be in LEVEL 1. If the TIMER MODE is in AUTO the

LEVEL 1 Timer will start to count and the M-227 will stay in LEVEL 1

until this time is complete. If the TIMER MODE is set to MANUAL the

system will still be in LEVEL 1 but the timer will not be counting and

the system will stay in LEVEL 1 until the operator manually advances or

ends the sequence.

2. WELD CURRENT START LEVEL - As the arc is established the weld

current will jump to a small value. This current is used to stabilize the

arc and is called the START LEVEL. Its value is programmable and

may need to be changed depending on certain conditions. However, it

is not a multi-level function and it is only used to help initiate the arc.

3. WELD CURRENT UPSLOPE - Sometimes it may be necessary to raise

the weld current to full value slowly. This is called UPSLOPE. When

the arc is established the weld current will start to rise to the PRIMARY

and BACKGROUND (if pulsed) value programmed in LEVEL 1. The

time it takes to rise to full value is the UPSLOPE TIME.

4. PRIMARY and BACKGROUND PULSE TIMES - When the arc is

established and the LEVEL 1 PULSE MODE is programmed to the ON

position, the weld current will be pulsing between the PRIMARY and

BACKGROUND functions at the rate set by the Level 1 PULSE

TIMES.

5. TRAVEL START DELAY - Rotation of the arc should not occur in

most cases, until full penetration of the weld has been achieved. When

the arc is established the TRAVEL START DELAY time will begin to

count. When this programmable period of time is complete the weld

head will start to rotate the arc.

4.4


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