Model 227 operation manual – Arc Machines 227 User Manual

Page 29

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MODEL 227

OPERATION MANUAL

Doc # 740063 Rev E

SECTION IV - SYSTEM FUNCTIONS

4.1

FUNCTIONAL DESCRIPTION, GENERAL

10. FAULT STATUS - The system continuously monitors certain function such

as gas flow, coolant flow, ground fault, system temperature and input AC.

If there are any problems the system will alert the operator and in some

cases, where weld quality might be affected, the system will stop the

welding process.


11. GAS FUNCTIONS - As stated, the M-227 is intended for the GTAW

process. This process requires a welding gas (usually inert) for operation

and the M-227 is equipped with a gas solenoid and input/output connectors

for the control of the welding (arc) gas.


12. PRINT FUNCTIONS - Built into the M-227 is a Thermal Printer. The

printer allows copies of the Library and complete weld schedule to be made.


4.2

WELD LIBRARY AND WELD DESCRIPTION

Each weld schedule programmed into the system memory is identified and

displayed (when selected) with the following information:

1. #

= Individual WELD SCHEDULE NUMBER from 001 to 100.

2. OD

= Outside diameter in inches or mm of the weld.

3. WALL = Wall thickness in inches or mm of the weld.

4. MAT = Uses abbreviations to identify the base material the schedule is

programmed to run.

5. HEAD = Uses Weld Head Model number to identify what AMI Head the

schedule is programmed to run.

6. PASS = Indicates total number of weld passes programmed to complete the

weld.

4.3

WELD SEQUENCE - Although the M-227 can be used as a manual welding

power source, it is primarily intended to follow an automatic SEQUENCE.

After a weld schedule is selected and the weld head is setup, the SEQUENCE will

be manually started by the operator and the following events will occur

automatically (see figure 5 for the timing chart):

1.

EVENT 1: PREPURGE - Welding gas will start to flow (for the entire

weld) from the gas source (user supplied) through the power supply to the

weld head. Complete gas coverage should be obtained before the arc is

struck. How long it flows before the arc is struck is called the PREPURGE

TIME.

4.3

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