Warning – Dunkirk Q90-200 Series II User Manual

Page 9

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9

Expansion Tank And Make-Up Water

• Determine required system fill pressure, design

temperature, and water content.

• Boiler contains 2.6 gallons (U.S.). Size expansion tank

accordingly. Consult expansion tank manufacturer for

proper sizing information.

• Connect properly sized expansion tank (not furnished)

See Figure 3, for diaphragm type expansion tank.

For diaphragm type expansion tanks, adjust tank air

pressure to match system fill pressure.

• Install air vent (furnished) as shown for diaphragm type

expansion tank system only.

• Install make-up water connections as shown and per

local codes.

• If pressure reducing valve is used, adjust to match

system fill pressure. Verify clean water supply is

available when connecting cold make-up water supply

to boiler. When water supply is from well or pump,

install sand strainer at pump.

WARNING

Burn and scald hazard. Safety relief valve could

discharge steam or hot water during operation.

Install discharge piping per these instructions.

!

Safety Relief Valve / Temperature Pressure Gauge
Boiler is furnished with safety relief valve and temperature

pressure gauge.

• Install safety relief valve using pipe fittings provided

with boiler. Figure 2.

• Install safety relief valve with spindle in vertical position.

• Do not install shutoff valve between boiler and safety

relief valve.

• Install discharge piping from safety relief valve.

A. Use ¾” or larger pipe.
B. Use pipe suitable for temperatures of 375°F

(191°C) or greater.

C. Individual boiler discharge piping shall be

independent of other discharge piping.

D. Size and arrange discharge piping to avoid

reducing safety relief valve relieving capacity below

minimum relief valve capacity stated on rating

plate.

E. Run pipe as short and straight as possible to

location protecting user from scalding and properly

drain piping.

F. Install union, if used, close to safety relief valve

outlet.

G. Install elbow(s), if used, close to safety relief valve

outlet and downstream of union (if used).

H. Terminate pipe with plain end (not threaded).

4 - NEAR BOILER PIPING

Figure 3 - Relief Valve Discharge Piping

Check local codes

for maximum

distance from

floor or other

allowable safe

point of discharge

RELIEF VALVE

DISCHARGE

PIPING

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