Document Outline

• 2080-UM002F-EN-E Micro830 and Micro850 Programmable Controllers User Manual
  • Preface
    • Who Should Use this Manual
    • Purpose of this Manual
    • Additional Resources
  • 1 - Hardware Overview
    • Hardware Features
      • Micro830 Controllers
      • Micro850 Controllers
      • Programming Cables
      • Embedded Serial Port Cables
      • Embedded Ethernet Support
        • Ethernet Status Indication
  • 2 - About Your Controller
    • Programming Software for Micro800 Controllers
      • Obtain Connected Components Workbench
      • Use Connected Components Workbench
    • Agency Certifications
    • Compliance to European Union Directives
      • EMC Directive
      • Low Voltage Directive
    • Installation Considerations
      • Environment and Enclosure
      • Preventing Electrostatic Discharge
    • Safety Considerations
      • North American Hazardous Location Approval
      • Disconnecting Main Power
      • Safety Circuits
      • Power Distribution
      • Periodic Tests of Master Control Relay Circuit
    • Power Considerations
      • Isolation Transformers
      • Power Supply Inrush
      • Loss of Power Source
      • Input States on Power Down
      • Other Types of Line Conditions
    • Preventing Excessive Heat
    • Master Control Relay
      • Using Emergency-Stop Switches
      • Schematic – Using IEC Symbols
      • Schematic – Using ANSI/CSA Symbols)
  • 3 - Install Your Controller
    • Controller Mounting Dimensions
      • Mounting Dimensions
        • Micro850 24-Point Controllers 2080-LC50-24AWB, 2080-LC50-24QBB, 2080-LC50-24QVB, 2080-LC50-24QWB
        • Micro850 48-Point Controllers 2080-LC50-48AWB, 2080-LC50-48QWB, 2080-LC50-48QBB, 2080-LC50-48QVB
      • DIN Rail Mounting
      • Panel Mounting
      • Panel Mounting Dimensions
        • Micro830 48-Point Controllers 2080-LC30-48AWB, 2080-LC30-48QWB, 2080-LC30-48QVB, 2080-LC30-48QBB
      • System Assembly
  • 4 - Wire Your Controller
    • Wiring Requirements and Recommendation
    • Use Surge Suppressors
      • Recommended Surge Suppressors
    • Grounding the Controller
    • Wiring Diagrams
      • 2080-LC30-10QWB
      • 2080-LC30-10QVB
      • 2080-LC30-16AWB / 2080-LC30-16QWB
      • 2080-LC30-16QVB
      • 2080-LC30-24QWB / 2080-LC50-24AWB / 2080-LC50-24QWB
      • 2080-LC30-24QVB / 2080-LC30-24QBB / 2080-LC50-24QVB / 2080-LC50-24QBB
      • 2080-LC30-48AWB / 2080-LC30-48QWB / 2080-LC50-48AWB / 2080-LC50-48QWB
      • 2080-LC30-48QVB / 2080-LC30-48QBB / 2080-LC50-48QVB / 2080-LC50-48QBB
    • Controller I/O Wiring
      • Minimize Electrical Noise
      • Analog Channel Wiring Guidelines
      • Minimize Electrical Noise on Analog Channels
      • Grounding Your Analog Cable
      • Wiring Examples
    • Embedded Serial Port Wiring
  • 5 - Communication Connections
    • Overview
    • Supported Communication Protocols
      • Modbus RTU
      • Modbus/TCP Client/Server
      • CIP Symbolic Client/Server
        • CIP Symbolic Addressing
      • CIP Client Messaging
      • ASCII
    • CIP Communications Pass-thru
      • Examples of Supported Architectures
        • USB to EtherNet/IP
        • EtherNet/IP to CIP Serial
    • Use Modems with Micro800 Controllers
      • Making a DF1 Point-to-Point Connection
      • Construct Your Own Modem Cable
    • Configure Serial Port
      • Configure CIP Serial Driver
      • Configure Modbus RTU
      • Configure ASCII
    • Configure Ethernet Settings
      • Ethernet Host Name
    • Configure CIP Serial Driver
  • 6 - Program Execution in Micro800
    • Overview of Program Execution
      • Execution Rules
    • Controller Load and Performance Considerations
      • Periodic Execution of Programs
    • Power Up and First Scan
      • Variable Retention
    • Memory Allocation
    • Guidelines and Limitations for Advanced Users
  • 7 - Motion Control with PTO and PWM
    • Use the Micro800 Motion Control Feature
    • Input and Output Signals
    • Motion Control Function Blocks
      • General Rules for the Motion Control Function Blocks
        • Simultaneous Execution of Two Movement Function Blocks (Busy Output = True)
        • Example: Move to Position Ignored Due to Busy
        • Example: Successful Aborted Move
        • Example: Changing Velocity With No Abort
        • Example: Aborted Movement Function Block During Acceleration/Deceleration
        • Example: Error Stop using MC_Stop cannot be Aborted
    • Motion Axis and Parameters
      • Motion Axis State Diagram
      • Axis States
        • Axis State Update
      • Limits
        • Hard Limits
        • Soft Limits
        • PTO Pulse Limits
      • Motion Stop
        • Immediate Hardware Stop
        • Immediate Soft Stop
        • Decelerating Soft Stop
      • Motion Direction
      • Axis Elements and Data Types
        • Axis_Ref Data Type
      • Axis Error Scenarios
      • MC_Engine_Diag Data Type
    • Function Block and Axis Status Error Codes
    • Major Fault Handling
    • Motion Axis Configuration in Connected Components Workbench
      • Add New Axis
      • Edit Axis Configuration
        • General Parameters
        • PTO Channel Naming
        • Motor and Load
        • Limits
      • Axis Start/Stop Velocity
      • Real Data Resolution
        • Variable Monitor Example
        • Axis Monitor Example
      • PTO Pulse Accuracy
      • Motion Axis Parameter Validation
      • Delete an Axis
    • Monitor an Axis
    • Homing Function Block
      • Conditions for Successful Homing
      • MC_HOME_ABS_SWITCH
        • Scenario 1: Moving part at right (positive) side of home switch before homing starts
        • Scenario 2: Moving part is in between Lower Limit and Home switch before homing starts
        • Scenario 3: Moving part on Lower Limit or Home switch before homing starts
        • Scenario 4: Moving part at left (negative) side of Lower Limit switch before homing starts
      • MC_HOME_LIMIT_SWITCH
        • Scenario 1: Moving part at right (positive) side of Lower Limit switch before homing starts
        • Scenario 2: Moving part on Lower Limit switch before homing starts
        • Scenario 3: Moving part at left (negative) side of Lower Limit switch before homing starts
      • MC_HOME_REF_WITH_ABS
        • Scenario 1: Moving part at right (positive) side of Home switch before homing starts
        • Scenario 2: Moving part between Lower Limit and Home switch before homing starts
        • Scenario 3: Moving part on Lower Limit or Home switch before homing starts
        • Scenario 4: Moving part at left (negative) side of Lower Limit switch before homing starts
      • MC_HOME_REF_PULSE
        • Scenario 1: Moving part at right (positive) side of Lower Limit switch before homing starts
        • Scenario 2: Moving part on Lower Limit switch before homing starts
        • Scenario 3: Moving part at left (negative) side of Lower Limit switch before homing starts
      • MC_HOME_DIRECT
    • Use PTO for PWM Control
      • POU PWM_Program
  • 8 - Use the High-Speed Counter and Programmable Limit Switch
    • High-Speed Counter Overview
    • Programmable Limit Switch Overview
    • What is High-Speed Counter?
      • Features and Operation
    • HSC Inputs and Wiring Mapping
    • High Speed Counter (HSC) Data Structures
      • HSC APP Data Structure
      • PLS Enable (HSCAPP.PLSEnable)
      • HSCID (HSCAPP.HSCID)
      • HSC Mode (HSCAPP.HSCMode)
        • HSC Mode 0 – Up Counter
        • HSC Mode 1 – Up Counter with External Reset and Hold
        • HSC Mode 2 – Counter with External Direction
        • HSC Mode 3 – Counter with External Direction, Reset, and Hold
        • HSC Mode 4 – Two Input Counter (up and down)
        • HSC Mode 5 – Two Input Counter (up and down) with External Reset and Hold
        • Using the Quadrature Encoder
        • HSC Mode 6 – Quadrature Counter (phased inputs A and B)
        • HSC Mode 7 – Quadrature Counter (phased inputs A and B) With External Reset and Hold
        • HSC Mode 8 – Quadrature X4 Counter
        • HSC Mode 9 – Quadrature X4 Counter with External Reset and Hold
      • Accumulator (HSCAPP. Accumulator)
      • High Preset (HSCAPP.HPSetting)
      • Low Preset (HSCAPP.LPSetting)
      • Overflow Setting (HSCAPP.OFSetting)
      • Underflow Setting (HSCAPP.UFSetting)
      • Output Mask Bits (HSCAPP.OutputMask)
      • High Preset Output (HSCAPP.HPOutput)
      • Low Preset Output (HSCAPP.LPOutput)
    • HSC STS (HSC Status) Data Structure
      • Counting Enabled (HSCSTS.CountEnable)
      • Error Detected (HSCSTS.ErrorDetected)
      • Count Up (HSCSTS.CountUpFlag)
      • Count Down (HSCSTS.CountDownFlag)
      • Mode Done (HSCSTS.Mode1Done)
      • Overflow (HSCSTS.OVF)
      • Underflow (HSCSTS.UNF)
      • Count Direction (HSCSTS.CountDir)
      • High Preset Reached (HSCSTS.HPReached)
      • Low Preset Reached (HSCSTS.LPReached)
      • Overflow Interrupt (HSCSTS.OFCauseInter)
      • Underflow Interrupt (HSCSTS.UFCauseInter)
      • High Preset Interrupt (HSCSTS.HPCauseInter)
      • Low Preset Interrupt (HSCSTS.LPCauseInter)
      • Programmable Limit Switch Position (HSCSTS.PLSPosition)
      • Error Code (HSCSTS.ErrorCode)
      • Accumulator (HSCSTS.Accumulator)
      • High Preset (HSCSTS.HP)
      • Low Preset (HSCSTS.LP)
      • High Preset Output (HSCSTS.HPOutput)
      • Low Preset Output (HSCSTS.LPOutput)
    • HSC (High Speed Counter) Function Block
      • HSC Commands (HScCmd)
    • HSC_SET_STS Function Block
    • Programmable Limit Switch (PLS) Function
      • PLS Data structure
      • PLS Operation
      • PLS Example
        • Setting Up the PLS data
        • PLS Operation for This Example
    • HSC Interrupts
      • HSC Interrupt Configuration
      • HSC Interrupt POU
      • Auto Start (HSC0.AS)
      • Mask for IV (HSC0.MV)
      • Mask for IN (HSC0.MN)
      • Mask for IH (HSC0.MH)
      • Mask for IL (HSC0.ML)
    • HSC Interrupt Status Information
      • User Interrupt Enable (HSC0.Enabled)
      • User Interrupt Executing (HSC0.EX)
      • User Interrupt Pending (HSC0.PE)
      • User Interrupt Lost (HSC0.LS)
    • Use HSC
  • 9 - Controller Security
    • Exclusive Access
    • Password Protection
    • Compatibility
      • Connected Components Workbench revision 1 with Micro800 controller firmware revision 2
      • Connected Components Workbench revision 2 with Micro800 controller firmware revision 1
    • Work with a Locked Controller
      • Upload from a Password-Protected Controller
      • Debug a Password-Protected Controller
      • Download to a Password-Protected Controller
      • Transfer Controller Program and Password-Protect Receiving Controller
      • Back Up a Password-Protected Controller
    • Configure Controller Password
    • Recover from a Lost Password
  • A - Specifications
    • Micro830 Controllers
      • Micro830 10-Point Controllers
      • Micro830 16-Point Controllers
      • Micro830 24-Point Controllers
      • Micro830 48-Point Controllers
      • Micro830 and Micro850 Relay Charts
    • Micro850 Controllers
      • Micro850 24-Point Controllers
      • Micro850 48-Point Controllers
      • Micro800 Programmable Controller External AC Power Supply
  • B - Quickstarts
    • Flash Upgrade Your Micro800 Firmware
    • Establish Communications Between RSLinx and a Micro830/Micro850 Controller through USB
    • Configure Controller Password
      • Set Controller Password
      • Change Password
      • Clear Password
    • Use the High Speed Counter
      • To use HSC, you first need to establish the HSC counting mode required by your application. See HSC Mode (HSCAPP.HSCMode) on page 118 for available modes on Micro800 controllers.
      • Create the HSC Project and Variables
      • Assign Values to the HSC Variables
      • Assign Variables to the Function Block
      • Run the High Speed Counter
      • Use the Programmable Limit Switch (PLS) Function
    • Forcing I/Os
      • Checking if Forces (locks) are Enabled
      • I/O Forces After a Power Cycle
  • C - Modbus Mapping for Micro800
    • Modbus Mapping
      • Endian Configuration
      • Mapping Address Space and supported Data Types
      • Example 1, PanelView Component HMI (Master) to Micro800 (Slave)
      • Example 2, Micro800 (Master) to PowerFlex 4M Drive (Slave)
      • Performance
  • D - User Interrupts
    • Information About Using Interrupts
      • What is an Interrupt?
      • When Can the Controller Operation be Interrupted?
      • Priority of User Interrupts
      • User Interrupt Configuration
      • User Fault Routine
        • Creating a User Fault Subroutine
    • User Interrupt Instructions
      • STIS - Selectable Timed Start
      • UID - User Interrupt Disable
      • UIE - User Interrupt Enable
      • UIF - User Interrupt Flush
      • UIC – User Interrupt Clear
    • Using the Selectable Timed Interrupt (STI) Function
    • Selectable Time Interrupt (STI) Function Configuration and Status
      • STI Function Configuration
        • STI Program POU
        • STI Auto Start (STI0.AS)
        • STI Set Point Milliseconds Between Interrupts (STI0.SP)
      • STI Function Status Information
        • STI User Interrupt Executing (STI0.EX)
        • STI User Interrupt Enable (STI0.Enabled)
        • STI User Interrupt Lost (STI0.LS)
        • STI User Interrupt Pending (STI0.PE)
    • Using the Event Input Interrupt (EII) Function
    • Event Input Interrupt (EII) Function Configuration and Status
      • EII Function Configuration
        • EII Program POU
        • EII Auto Start (EII0.AS)
        • EII Input Select (EII0.IS)
      • EII Function Status Information
        • EII User Interrupt Executing (EII0.EX)
        • EII User Interrupt Enable (EII0.Enabled)
        • EII User Interrupt Lost (EII0.LS)
        • EII User Interrupt Pending (EII0.PE)
  • E - Troubleshooting
    • Status Indicators on the Controller
      • Normal Operation
    • Error Conditions
    • Error codes
    • Controller Error Recovery Model
    • Calling Rockwell Automation for Assistance
  • F - IPID Function Block
    • How to Autotune
      • How Autotune Works
    • Troubleshooting an Autotune Process
    • PID Application Example
      • IPID Autotuning for First and Second Order Systems
      • PID Code Sample
  • G - System Loading
    • Calculate Total Power for Your Micro830/Micro850 Controller
      • Calculate External AC Power Supply Loading for your Micro830 Controller
• Back Cover