Troubleshooting – Yokogawa DO202 2-Wire Dissolved Oxygen Analyzer User Manual

Page 59

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IM 12J05C01-01E

8-1 Troubleshooting

8-2. Measures in the case of failure (Error) detection

Table 8-1. Measures in the case of failure (Error) detection

Error Generation

Error Content and Causes

Measures

No. Mode
E 1

AIR.CAL mode

Stability failure

Eliminate the causes and press the

H20. CAL mode

Even after an hour has elapsed, the

(NO)

key to perform re calibration.

measured value change does not decrease

within the set value of ∆ppm

• Sensor temperature changes.

• Dissolved-oxygen of the calibration solution changes.

• The value of ∆ppm is not suitable.

E 2

H20. CAL mode

Zero error failure

Clean the sensor membrane and

MAN.CAL mode

The zero error exceeds the set range

recalibrate. If the error is detected again,

(ZERO)

• Dirt sticks to the sensor membrane.

replace the electrolyte and the membrane.

• Membrane abnormality. Electrolyte degradation.

E 3

AIR.CAL mode

Sensitivity failure

Clean the sensor membrane and

H20. CAL mode

The sensitivity exceeds the range of

recalibrate. If the error is detected again,

MAN.CAL mode

1 - 1999 nA/ppm.

replace the electrolyte and the membrane.

(SENS)

• Dirt sticks to the sensor membrane.

• Membrane abnormality. Electrolyte degradation.

E 7

All modes

Measured temperature failure (too high)

Examine the temperatures of the

It exceeds 150.0 °C (302 °F).

measuring solution and sensor and the

• Measuring solution temperature is high

CODE 10 setting

• CODE 10 setting is not correct

Examine the sensor cable connection

Sensor cable wiring failure

status.

Temperature sensor has failed

If the temperature sensor fails (abnormal
resistance), replace the sensor.

E 8

All modes

Measured temperature failure (too low)

Examine the temperatures of the

It falls below -20 °C (or -4 °F).

measuring solution and sensor

• Measuring solution temperature is low

and the CODE 10 setting.

• CODE 10 setting is not correct

Examine the sensor cable connection

• Sensor cable wiring failure

status.

• Temperature sensor has failed.

If the temperature sensor fails (abnormal

resistance), replace the sensor.

E 9

All modes

Input current failure

Examine the setting for CODE 01, 022

It does not satisfy the following equation:

input current < 50 μA for galvanic sensor

< 1200 nA for polarographic sensor

8. TROUBLESHOOTING

This chapter describes the countermeasures for fail-

ures, classifying the cases into three categories: dis-

solved-oxygen transmitter failure, detection of fail-

ure with the self-diagnosis function, and abnormal

measured values. The causes for abnormal meas-

ured values are not limited to equipment failures. If

an abnormal phenomenon occurs, first check the

following items:

• Is the property of the measuring solution different

from normal?

• Is the dissolved-oxygen sensor properly installed?

8-1. Measures in the case of transmitter opera-

tion failure

If the operation keys do not operate smoothly or the

display fails (e.g., a missing character segment),

repair of the printed circuit board (digital board) or

replacement with a new one is required.

After the printed circuit board is replaced, opera-

tion checks and parameter settings are necessary.

Contact Yokogawa and request board-replacement

work.

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