Component & system wiring 28 – Orion System VCM Component User Manual

Page 28

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Component & System Wiring

28

FILENAME

DATE:

B. CREWS

DESCRIPTION:

PAGE

DRAWN BY:

Wire & Transformer Sizing

JOB NAME

O-VCMWRSIZ1A.CDR

Orion VCM System

24VAC Power - Transformer & Wire Sizing Considerations for Devices Without Modular Connectors

Component Power Requirements

120 / 24VAC

120 / 24VAC

Distance A to B cannot exceed 57.80 Ft.

Distance from A to B cannot exceed 115.60 Ft.
Distance from A to C cannot exceed 115.60 Ft.

Distance from A to B cannot exceed 230.40 Ft.
Distance from A to C cannot exceed

Ft.

Distance from A to D cannot exceed

Ft.

Distance from A to E cannot exceed

Ft.

230.40
230.40

230.40

120 / 24VAC

Some installers like to use one large 24VAC transformer to power several devices. This is allowable as long as polarity is maintained to each device on
the transformer circuit.

Using

separate transformers also allows redundancy in case of a transformer failure. Instead of having 8 controllers inoperative because of a malfunctioning
transformer you have only 1 controller off line. If the installer does decide to use a large transformer to supply power to several devices, the following
transformer and wire sizing information is presented to help the installer correctly supply 24VAC power to the devices.

Following is a typical example to help the installer to correctly evaluate transformer and wiring designs.

Each GPC Plus Controller requires 8 VA @ 24VAC power. In the examples below we have a total of 8 GPC Plus Controllers.

8 GPC Plus Controllers @ 8VA each................ 8 x 8VA = 64VA.

The above calculation determines that our transformer will need to be sized for a minimum of 64VA if we are to use one transformer to power all the
controllers.

Next we must determine the maximum length of run allowable for the wire gauge we wish to use in the installation. Each wire gauge below has a
voltage drop per foot value we use to calculate total voltage drop.

18ga wire.................................0.00054 = voltage drop per 1’ length of wire
16ga wire.................................0.00034 = voltage drop per 1’ length of wire
14ga wire.................................0.00021 = voltage drop per 1’ length of wire

For our example we will use 18 gauge wire. WattMaster recommends 18 gauge as a minimum wire size for all power wiring.

Next use the voltage drop per foot value for 18 gauge wire from the list above and multiply by the total VA load of the 8 controllers to be installed.

0.00054 (Voltage drop per foot for 18 gauge wire) x 64VA controller load =

Volts/Ft.

WattMaster controllers will operate efficiently with a voltage drop no greater than 2 Volts. Divide the total allowable voltage drop of 2 Volts by the
number you arrived at above and you have the maximum number of feet you can run the 18 gauge wire with an 75 VA transformer with no more than a
2 Volt drop at the farthest controller from the transformer..

2 (Volts total allowable voltage drop)

=

57.80

0.0346 (Voltage drop per 1 ft. @ 64VA load)

Parallel circuiting of the wiring instead of wiring all 8 controllers in series allows for longer wire runs to be used with the same size wire (as shown in
our examples below).

Warning:

If polarity is not maintained, severe damage to the devices may result. WattMaster Controls recommends

using a separate transformer for each device in order to eliminate the potential for damaging controllers due to incorrect polarity.

0.0346

feet

It is often necessary for the installer to calculate and weigh the cost and installation advantages and disadvantages of wire size,

transformer size, multiple transformers, circuiting, etc., when laying out an installation. No matter what layout scheme is decided upon, it is mandatory
that the farthest controller on the circuit is supplied with a minimum of 22 Volts.

GPC Plus Controller .................8VA

VCM Controller.........................8VA

GPC-17 Controller ....................10VA

Lighting Panel Controller ..........10VA

MiniLink Polling Device............. 6VA

GBD Controller ........................ 6VA

A

A

A

B

C

D

E

B

B

C

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03/09/06

Transformer & Wire Sizing - Devices Without Modular Connectors

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