Piercing thick materials, Moving pierces and edge starts – Lincoln Electric 718115 Spirit II 275 User Manual

Page 54

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Section 4: Operation with Automatic Gas Console

Spirit II User’s Manual

This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to

non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

4-8

Piercing Thick Materials

Care must be taken when piercing thick materials in order to prevent damage to the

shield cap and nozzle. As with all thicknesses, the pierce height must be set high

enough so the metal ejected while piercing does not come into contact with the shield

cap. Also, some of the material ejected during the pierce may adhere to the top side of

the plate and form a ring of solidified material around the pierce point.

Action must be taken so the torch does not move from the pierce height down to the

cutting height and come into contact with this solidified metal. The torch should not

move from the pierce height down to the cutting height until the X/Y controller has

moved the torch away from the pierce point.

One way to accomplish this may be to program the pierce time on the torch height

control system to a value that is longer than the X/Y controller motion delay time.

Moving Pierces and Edge Starts

On very thick materials, an edge start or moving pierce may be required to prevent

damage to the torch consumables.

With a moving pierce, the X/Y machine should begin moving at approximately 5–10

inches/minute (125–250 mm/min) as soon as the arc transfers to the plate. After the arc

completely penetrates the plate, the torch should be positioned at the proper cutting

height and the X/Y machine speed should be increased to the correct level.

With an edge start – the edge start required icon ( ) will appear at the top of the

screen – the torch should be positioned at the edge of the material prior to starting the

arc.

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