Rockwell Automation 20L, LPM20 PowerFlex 700 Active Converter Power Module User Manual

Page 62

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4-2

Troubleshooting

PowerFlex 700L Active Converter Power Module User Manual

Publication PFLEX-UM002D-EN-P

Table 4.A Fault Types, Descriptions, and Actions

Fault

No.

Type

(1)

Description

Action

Converter Control Board Hardware Faults

HW Over Current

1

Control board detected excessive phase current.

Verify AC line power quality.

HW Over Voltage

2

Control board detected excessive phase DC Link voltage.

Verify regenerating current limit is not
being exceeded.

HW Ground Fault

3

Control board detected a ground fault.

Verify motor insulation.

HW Disabled

4

Control board detected phase current that did not sum to 0.

Verify control board enable is present.

HW Latch Error

5

Control board detected excessive an unidentified fault.

Contact Technical Support.

Sequencing Faults

Precharge Open

6

The precharge contactor opened when it was commanded closed. Verify operation of the precharge

contactor.

Precharge Closed

7

The precharge contactor closed when it was commanded open.

Verify operation of the precharge
contactor.

Communication Faults

DPI Mstr ComLoss

8

DPI communication with the Inverter was lost.

Verify DPI cable installation.

Inverter Flt

9

Inverter detected a fault.

Power Structure Faults

PS1 DSAT Phase R 10

Power Structure 1 detected a Dsat fault on phase R.

(2)

Contact Technical Support.

PS1 DSAT Phase S 11

Power Structure 1 detected a Dsat fault on phase S.

(2)

Contact Technical Support.

PS1 DSAT Phase T 12

Power Structure 1 detected a Dsat fault on phase T.

(2)

Contact Technical Support.

PS1 Over Current

13

Power Structure 1 detected excessive phase current.

(2)

Verify AC line power quality.

PS1 Over Voltage

14

Power Structure 1 detected excessive DC Link voltage.

(2)

Verify regenerating current limit is not
being exceeded.

PS1 Asym DC Link

15

Power Structure 1 detected an asymmetrical DC Link voltage.

(2)

Verify load balance resistors.

PS1 Power Supply

16

Power Structure 1 detected power supply out of tolerance.

(2)

Replace power supply if problem persists.

PS1 HW Disable

17

Power Structure 1 detected excessive phase current.

(2)

Verify drive enable is present.

PS1 Latch Error

18

Power Structure 1 detected an unidentified fault.

(2)

Contact Technical Support.

PS2 DSAT Phase R 20

Power Structure 2 detected a Dsat fault on phase R.

(3)

Contact Technical Support.

PS2 DSAT Phase S 21

Power Structure 2 detected a Dsat fault on phase S.

(3)

Contact Technical Support.

PS2 DSAT Phase T 22

Power Structure 2 detected a Dsat fault on phase T.

(3)

Contact Technical Support.

PS2 Over Current

23

Power Structure 2 detected excessive phase current.

(3)

Verify AC line power quality.

PS2 Over Voltage

24

Power Structure 2 detected excessive DC Link voltage.

(3)

Verify regenerating current limit is not
being exceeded.

PS2 Asym DC Link

25

Power Structure 2 detected an asymmetrical DC Link voltage.

(3)

Verify load balance resistors.

PS2 Power Supply

26

Power Structure 2 detected power supply out of tolerance.

(3)

Replace power supply if problem persists.

PS2 HW Disable

27

Power Structure 1 detected excessive phase current.

(3)

Verify drive enable is present.

PS2 Latch Error

28

Power Structure 1 detected an unidentified fault.

(3)

Contact Technical Support.

Non-Volatile Storage Faults

PwrBd Incompat

30

Power board incompatible with control board.

Load new file into power board.

PB Ver Corrupted

31

Power board version number is corrupted.

Load new file into power board.

Default Corruptd

32

Power board parameter default data file is corrupted.

Load new file into power board.

Rating Corrupted

33

Power board rating data file is corrupted.

Load new file into power board.

New ControlBoard

34

New Converter control board was detected.

Reset to defaults is required.

Elapsed CheckSum 35

Elapsed operation data checksum is invalid at power up.

Reset to defaults is required.

Param CheckSum

36

Parameter data checksum is invalid at power up.

Reset to defaults is required.

Param CheckSum B 37

Parameter data checksum error when writing a BYTE value.

Reset to defaults is required.

Param CheckSum W 38

Parameter data checksum error when writing a WORD value.

Reset to defaults is required.

Param CheckSum L 39

Parameter data checksum error when writing a LONG value.

Reset to defaults is required.

AC Line Synchronization Faults

Ac Line Lost

40

AC line synchronization was lost when power turned off.

Verify proper input line voltage is present.

Ac Phase Lost

41

AC line synchronization was lost when phase was lost.

Verify proper input line voltage is present.

Ac Sync Low Vac

42

AC line synchronization was lost because voltage was low.

Verify proper input line voltage is present.

Ac Sync Low Freq

43

AC line synchronization was lost because frequency was low.

Verify proper input line voltage is present.

Ac Sync High Freq

44

AC line synchronization was lost because frequency was high.

Verify proper input line voltage is present.

Ac Sync Conflict

45

Conflict in AC line synchronization state machine.

Contact Technical Support.

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