JLG 460SJ Service Manual User Manual

Page 341

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SECTION 6 - JLG CONTROL SYSTEM (S/N 61718 TO PRESENT)

3120895

– JLG Lift –

6-25

2/2

Flash code 2/2 indicates problems with drive & steer selection. Except
where noted, these faults are not reported during 2 second power-up
sequence.

3

DRIVE LOCKED — JOYSTICK MOVED
BEFORE FOOTSWITCH

Drive was selected before and during footswitch closure. Can be reported dur-
ing power-up sequence.

FSW INTERLOCK TRIPPED

Footswitch was closed for seven seconds with no function selected. Can be
reported during power-up sequence.

STEER LOCKED — SELECTED
BEFORE FOOTSWITCH

Steer was selected before and during footswitch closure.

STEER SWITCHES FAULTY

Both steer switches are active at the same time.

D/S JOY. OUT OF RANGE LOW

Resistive joysticks: These faults do not occur.

D/S JOY. OUT OF RANGE LOW

Resistive joysticks: These faults do not occur.

D/S JOY. OUT OF RANGE HIGH

Resistive joysticks: These faults do not occur if the Vref voltage is below 8.1
volts. If Vref is above 7.7 volts, Vref is operating out of tolerance or a short to
battery has occurred.

D/S JOY. CENTER TAP BAD

Resistive joysticks: These faults occur when the center tap voltage is not
between 3.08 volts and 3.83 volts. Due to resistor tolerances there is a +/-.1 volt
range around these values where the fault may be indicated.

WAITING FOR FSW TO BE OPEN

Footswitch was closed when platform mode was selected. Can be reported
during power-up sequence.

FOOTSWITCH SELECTED BEFORE
START

The user attempted to start the machine with the
footswitch engaged.

2/3

Flash code 2/3 indicates problems with boom function selection.

3

LIFT/SWING LOCKED — JOYSTICK
MOVED BEFORE FOOTSWITCH

Platform upper lift or swing was selected before and during footswitch closure.

PUMP SWITCHES FAULTY — CHECK
DIAGNOSTICS/BOOM

A boom function (lower lift, telescope, basket level, basket rotate, jib) has both
directions selected together.

PUMP SWITCHES LOCKED —
SELECTED BEFORE FOOTSWITCH

A platform boom function (lower lift, telescope, basket level, basket rotate, jib)
was selected before key switch or footswitch closure.

PUMP SWITCHES LOCKED —
SELECTED BEFORE AUX POWER

A ground boom function (lower lift, telescope, basket level, basket rotate, jib)
was selected before aux power.

l/s joy. out of range low

Resistive joysticks: These faults do not occur.

l/s joy. out of range high

Resistive joysticks: These faults do not occur if the Vref voltage is below 8.1
volts. If Vref is above 7.7 volts, Vref is operating out of tolerance or a short to
battery has occurred.

l/s joy. center tap bad

Resistive joysticks: These faults occur when the center tap voltage is not
between 3.08 volts and 3.83 volts. Due to resistor tolerances there is a +/-.1 volt
range around these values where the fault may be indicated.

PUMP SWITCHES LOCKED —
SELECTED BEFORE START SWITCH

This fault occurs when a hydraulic function switch is closed before the start
switch is closed.

FOOTSWITCH SELECTED BEFORE
START

The user attempted to start the machine with the footswitch engaged.

2/4

Flash code 2/4 indicates that steering digital inputs are faulty.
NOT REQUIRED

Table 6-3. Help Fault Codes, Displayed Faults, and Descriptions - S/N 66995 to Present

Fault Flash

Code

Communicated (Displayed on

Analyzer) Fault

Description

Priority

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