Document Outline

• Cover
• Copyright
• Table of Contents
• Warnings
• 1 - Specifications and Operating Requirements
  • Introduction
    • Conventions Used In This Manual
    • Technical Support
  • Dynamometer Specifications and Requirements
    • Chassis Specifications
    • Compressed Air
    • Computer Specifications
    • Drill and Drill Bit Requirements
    • Electrical Requirements
    • Environmental Requirements
    • Fire Suppression
    • Forklift Requirements
    • Hydraulic Motor
    • Phone and Internet Access
    • Tie-Down Straps
  • Model 424 Stationary and 4WD Dynamometer
  • Model 424 4WD Dynamometer With Bridge and Deck
  • Dyno Electronics
  • Lift Specifications and Requirements
• 2 - Stationary Dyno Installation
  • Unpacking and Inspecting the Dyno
  • Dyno Installation
    • Removing the Dyno from the Crate
    • Placing the Dyno in Front of the Lift
    • Installing the Interface Guide
    • Anchoring the Dyno
    • Installing the Eddy Current Brake
• 3 - 4WD Dyno Installation
  • Unpacking and Inspecting the Dyno
  • Track Assembly
    • Installing the Track Assembly
  • Dyno Installation
    • Removing the Dyno from the Crate
    • Placing the Dyno on the Track
    • Installing the Eddy Current Brake
  • Cable Routing
    • Identifying the Cables
    • Routing the Cables—Without the Eddy Current Brakes
    • Wiring the Breakout Board—Without the Eddy Current Brakes
    • Routing the Cables—With One Eddy Current Brake
    • Wiring the Breakout Board—With One Eddy Current Brake
    • Routing the Cables—With Two Eddy Current Brakes
    • Wiring the Advanced Breakout Board—With Two Eddy Current Brakes
  • Hydraulic Movement Installation
    • Rotating the Hydraulic Motor
    • Filling the Hydraulic Motor with Hydraulic Fluid
  • Air Can Sleeve
  • 4WD Dyno Movement Test
  • Bridge Installation—Stationary Dyno
    • Installing the Drum Guards
    • Installing the Runner Mounts and Runner Supports
    • Installing the Runner Assemblies
    • Installing the Bridge Cover
  • Bridge Installation—4WD Dyno
    • Installing the Drum Guards
    • Installing the Runner Mounts
    • Installing the Runner Assemblies
    • Installing the Cover and Runner Tie Straps
  • Deck Installation
  • Logo Panel Installation
• 4 - Eddy Current Brake Installation
  • Eddy Current Brake Installation
    • Before Installing the Eddy Current Brake: Verify Optimal Brake Cooling
    • Before Installing the Eddy Current Brake: Verify Mounting Holes
    • Unpacking the Eddy Current Brake
    • Installing the Temperature Sensor
    • Installing the Bearing, Splined Shaft, and Driveline Assembly
    • Installing the Eddy Current Brake
    • Installing the Load Cell
    • Installing the Front and Rear Brake Covers and Theta Controller
  • Torque Module Installation
    • Installing the Torque Module
    • Connecting the Load Cell Cable
    • Installing the Top and Logo Panel Covers
  • Load Cell Calibration
• 5 - Side Deck Assembly Installation
  • Side Deck Installation
    • Installing the Side Deck Assembly
• 6 - Basic Dyno Operation
  • Loading the Vehicle
  • Connecting the RPM Pickup
    • RPM Pickup Descriptions
    • Connecting the Secondary Inductive Pickup
    • Connecting the Primary Inductive Pickup
  • Pre-run Inspection
    • Before Starting the Engine
    • Engine Warm Up
    • After Engine Warm Up
  • Making a Test Run
  • Preventative Maintenance
    • Things to Check
    • Verifying the SAAR Brake Pressure
    • Maintaining the SAAR Brake Shoe Clearance
    • Dynos with 4WD Attachment—Things to Check
• A - Red Head Anchor Installation
  • Warnings
  • Contact Information for ITW Ramset/Red Head
  • Installation
• B - Power Requirements and Installation
  • Power Requirements and Installation—North America, Japan, and Locations Using 60 Hz Power
    • Installing the Wall Receptacle
    • Testing for Correct Voltages
    • Hard Wiring to the Building
  • Power Requirements and Installation—Excluding North America and Japan
    • Installing the Wall Receptacle
    • Testing for Correct Voltages
    • Hard Wiring to the Building
• C - Stationary Dyno Upgrade
  • Deck Relocation
    • Removing the Early Style Deck from an Early Model Dyno
    • Removing the New Style Deck from a New Model Dyno
    • Installing the Early Style Deck on the 4WD Dyno
    • Installing the New Style Deck on the 4WD Dyno
  • Lift Kit Installation
  • Air Fittings Upgrade
• D - Bridge Extension Assembly
  • Bridge Extension Installation
• E - Interface Roller Assembly Installation
  • Interface Roller Assembly Installation
• F - Torque Values
  • Standard Bolt Torque Values
    • Grade 5
    • Grade 8
  • Metric Bolt Torque Values
    • Grade 8.8
    • Grade 10.9
• Index