Operational analysis, Part 4, Page 113 – Generac Power Systems 8 kW LP User Manual

Page 115

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CONTROLLER DISPLAY

Running - Utility Lost

CONTROLLER

= 12 VDC ALWAYS PRESENT
= AC VOLTAGE
= GROUND FOR CONTROL PURPOSES
= 12 VDC DURING CRANKING ONLY
= 12 VDC DURING ENGINE RUN CONDITION
= DC FIELD EXCITATION
= 5 VDC TO LED

0

4

4

0

BA

6

11

22

6

2

2

REGULATOR

11

2
6
0
4

22

VOLTAGE

4

0

0

13

13

18

SP2

IM2

16

13

SCR

0

0

86

85

HTO

LOP

18

0

13

12V

BATTERY

SCR

SM

IM1

SP1

44

11

POWER

WINDING

33

22

WINDING

POWER

STATOR

4

0

56

0

SC

820
817
818

819

819

818

817

820

L2

L1

LED BOARD

4

3

2

1

4

ACTUATOR

GOVERNOR

14

14

90

OUTPUT

GENERATOR

240 VAC

NEUTRAL

INPUT

UTILITY

240 VAC

TRANSFER

+ BATTERY

GROUND

56

0

15B

23

23

0

0

FS

BATTERY WARMER

OPTIONAL

N1

00

22

33

11

44

CB

15B

14

0

0

CS

N2

N1

2

1

N2

N1

18

13

86

85

4

3

2

1

18

17

16

15

14

13

12

10

9

11

8

6 7

4

3

5

CB - CIRCUIT BREAKER, MAIN OUTPUT

HTO - HIGH TEMPERATURE SWITCH

FS - FUEL SOLENOID

LEGEND

SCR - STARTER CONTROL RELAY

SC - STARTER CONTACTOR

CS - CHOKE SOLENOID

LOP - LOW OIL PRESSURE SWITCH

SM - STARTER MOTOR

BA - BRUSH ASSEMBLY

IM_ - IGNITION MODULE

SP_ - SPARK PLUG

0

J3

J1

PRINTED CIRCUIT BOARD

TO

PCB

7.5 AMP FUSE

SELF RESETTING FUSE

J2

Page 113

sEctioN 4.2

oPEratioNal aNalYsis

Figure 5. circuit condition - initial transfer to Standby

• When the circuit board’s “engine warm-up timer” times out, circuit board action completes the Wire 23 circuit to

ground. The transfer relay then energizes and its normally open contacts close.

• Standby power is now delivered to the standby closing coil (C2), via Wires E1/E2, the normally open transfer

relay contacts, Wire 205, limit switch XB1, Wire B, and a bridge rectifier. The standby closing coil energizes and
the main current carrying contacts of the transfer switch are actuated to their STANDBY source side.

• As the main contacts move to their STANDBY source side, a mechanical interlock actuates limit switch XB1 to

its open position and limit switch XA1 to its “Utility” side position. When XB1 opens, standby closing coil C2 3
de-energizes.

• Standby power is delivered to the LOAD terminals (T1/T2) of the transfer switch.

DC CONTROL

Part 4

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