3 troubleshooting flowcharts, Part 4, Troubleshooting flow charts – Generac Power Systems 8 kW LP User Manual

Page 120

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background image

VERIFY UTILITY

SOURCE IS “OFF”*

TEST 56 – CHECK

POSITION OF

AUTO-OFF-MANUAL

SWITCH

TEST 58 – TEST

AUTO-OFF-MANUAL

SWITCH

TEST 59 – CHECK

AUTO OPERATION

OF CONTROLLER

TEST 57 – TRY A

MANUAL START

ON

OFF

SWITCH IS “OFF”

SWITCH IS

IN “AUTO”

ENGINE DOES

NOT CRANK

ENGINE

CRANKS

BAD

BAD

SET TO “AUTO” -

RETEST

TURN “OFF” -

RETEST

GO TO PROBLEM 16

REPLACE CONTROLLER

ASSEMBLY

REPLACE CONTROLLER

ASSEMBLY

REPLACE CONTROLLER

ASSEMBLY

Problem 15 – Engine Will Not Crank When Utility Power Source Fails

*8 kW system ready

light will be flashing

8 kW

10 kW - 20 kW

RECHARGE /

REPLACE

NOTE: If a starting problem is encountered,
the engine itself should be thoroughly
checked to eliminate it as the cause of starting
difficulty. It is a good practice to check the
engine for freedom of rotation by removing the
spark plugs and turning the crankshaft over
slowly by hand, to be sure it rotates freely.

WA R N I N G : D O N OT R OTAT E
ENGINE WITH ELECTRIC STARTER
WITH SPARK PLUGS REMOVED.
ARCING AT THE PLUG ENDS MAY
IGNITE THE LP OR NG VAPOR
EXITING THE SPARK PLUG HOLE.

TEST 61 – CHECK

BATTERY

TEST 60 – CHECK

7.5 AMP FUSE

TEST 59 – TEST

AUTO-OFF-MANUAL

SWITCH

TEST 65 – TEST

STARTER MOTOR

TEST 62 – CHECK

WIRE 56 VOLTAGE

TEST 63 – CHECK

STARTER

CONTACTOR RELAY

(V-TWIN ONLY)

TEST 64 –

CHECK STARTER

CONTACTOR

BAD

BAD

BAD

BAD

BAD

BAD

GOOD

GOOD

GOOD

GOOD

GOOD

GOOD

REPLACE

REPLACE

REPLACE

Problem 16 – Engine Will Not Crank When AUTO-OFF-MANUAL Switch is Set to “MANUAL”

*8 kW - battery led should be off

REPLACE

CONTROLLER

ASSEMBLY

8 kW

10 kW - 20 kW

BAD

Page 118

Part 4

DC CONTROL

sEctioN 4.3

trouBlEsHootiNG floW cHarts

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