Diagnostic tests, Part 4, Test battery condition – Generac Power Systems 8 kW LP User Manual

Page 127

Advertising
background image

sEctioN 4.4

DiaGNostic tEsts

Page 125

B. pe r fo r m a l o a d t e s t o n t h e B a t t e r y :

(maintenance Free Battery)

1. Using a lead acid battery load tester test the load

capability of the battery.

2. Follow the load tester’s manufacturer’s instructions carefully.

Figure 3. A Typical Battery Load Tester

c. t e s t B a t t e r y S t a t e o f c h a r g e :

(non-maintenance Free Battery)

1. Use an automotive type battery hydrometer to test

battery state of charge.

2. Follow the hydrometer manufacturer’s instructions

carefully. Read the specific gravity of the electrolyte

fluid in all battery cells.

3. If cells are low, distilled water can be added to refill cell

compartment.

4. If the hydrometer does not have a “percentage of charge”

scale, compare the reading obtained to the following:

a. An average reading of 1.260 indicates the

battery is 100% charged.

b. An average reading of 1.230 means the battery

is 75% charged.

c. An average reading of 1.200 means the battery

is 50% charged.

d. An average reading of 1.170 indicates the bat-

tery is 25% charged.

CHECK EACH CELL

AFTER CHARGING

USE A TEMPERATURE

COMPENSATED

HYDROMETER

Figure 4. Using a Battery Hydrometer

5. Test Battery Condition:

a. If the difference between the highest and lowest

reading cells is greater than 0.050 (50 points),
battery condition has deteriorated and the bat-
tery should be replaced.

b. However, if the highest reading cell has a

specific gravity of less than 1.230, the test
for condition is questionable. Recharge the
battery to a 100 percent state of charge, and
then repeat the test for condition.

RESULTS:

1. Remove the battery and recharge with an automotive

battery charger, if necessary.

2. If battery condition is bad, replace with a new battery.

LIQUID
LEVEL

1220

1230

1240

1250

1260

1270

80°

0

4

8

12

16

20

24

28

32

4
8

12
16
20
24
28
32

26.6°

Cell #

Specific Gravity

1

1.255

2

1.260

3

1.235

4

1.250

5

1.240

6

1.225

HIGH READING

LOW READING

35 POINTS DIFFERENCE

Figure 5. Reading a Battery Hydrometer

DC CONTROL

Part 4

Advertising
This manual is related to the following products: