JLG 4013PS Service Manual - Manual (Page 92)

Transmission:
6-6 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9
16. Remove the dipstick and add approximately 11,4
liters (3 Gallons) of hydraulic oil. Check the oil level
by taking intermittent dipstick readings as outlined in
the appropriate Operation & Safety Manual. DO
NOT overfill. Reinstall the dipstick when finished.
17. Remove the fill plug on the transfer case. Fill the
transmission drop box. Refer to Section 2.4, “Fluids,
Lubricants and Capacities.” Install and tighten drop
box fill plug.
18. Install the belly pan under the engine.
19. Install the engine cover.
20. Install the battery and reconnect the positive (+) and
negative (-) cables.
21. Close and secure the engine cover.
22. Remove the Do Not Operate Tags from both the
ignition key switch and the steering wheel.
6.5.4 After Transmission Service or
Replacement
Refer to the Dana Spicer Transmission Repair Manual
which can be obtained by calling your local JLG
Distributor.
In General:
1. Check the transmission oil level and add oil as
required.
2. Check the transmission drop box oil level and add oil
as required.
3. Install a new transmission filter.
4. Check the torque on the drive shaft yoke capscrews.
5. Wear suitable eye protection. When an overhauled
or repaired transmission is installed, thoroughly
clean the oil cooler lines to and from the
transmission.
6. Drain and flush the entire system.
7. Disconnect and clean all transmission cooler hoses.
When possible, remove transmission lines from the
machine for cleaning.
8. Thoroughly clean transmission filter screens and
cases, and replace transmission filter elements.
9. Thoroughly clean transmission oil cooler.
10. Reassemble all components and fill the transmission
through the dipstick tube opening (4). Remove the
dipstick and fill with approximately 11 liters
(2.5 gallons) of hydraulic. Check the level by taking
intermittent dipstick readings as outlined in the
appropriate Operation & Safety Manual. DO NOT
overfill. Reinstall the dipstick when finished.
11. Run the engine for two minutes at idle to help prime
the torque convertor and the transmission oil lines.
12. Recheck the level of the oil in the transmission with
the engine running at idle.
13. Add hydraulic oil as necessary to bring the oil level
up until it reaches the FULL mark on the dipstick.
Recheck the oil level when it reaches operating
temperature 83-94°C (180-200°F).
14. Recheck all drain plugs, lines, connections, etc. for
leaks, and tighten where necessary.
MZ0680
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