Troubleshooting – MITSUBISHI ELECTRIC MR-J2S- CL User Manual

Page 234

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11 - 7

11. TROUBLESHOOTING

Display

Name

Definition

Cause

Action

1. Servo amplifier is used in excess of

its continuous output current.

1. Reduce load.
2. Review operation pattern.
3. Use servo motor that provides larger

output.

2. Servo system is instable and

hunting.

1. Repeat acceleration/

deceleration to execute auto tuning.

2. Change auto tuning response setting.
3. Set auto tuning to OFF and make gain

adjustment manually.

3. Machine struck something.

1. Review operation pattern.
2. Install limit switches.

4. Wrong connection of servo motor.

Servo amplifier's output terminals
U, V, W do not match servo motor's
input terminals U, V, W.

Connect correctly.

AL.50

Overload 1

Load exceeded
overload protection
characteristic of
servo amplifier.

5. Encoder faulty.

Checking method

When the servo motor shaft is
rotated with the servo off, the

cumulative feedback pulses do
not vary in proportion to the

rotary angle of the shaft but the

indication skips or returns midway.

Change the servo motor.

1. Machine struck something.

1. Review operation pattern.
2. Install limit switches.

2. Wrong connection of servo motor.

Servo amplifier's output terminals
U, V, W do not match servo motor's
input terminals U, V, W.

Connect correctly.

3. Servo system is instable and

hunting.

1. Repeat acceleration/deceleration to

execute auto tuning.

2. Change auto tuning response setting.
3. Set auto tuning to OFF and make gain

adjustment manually.

AL.51

Overload 2

Machine collision or
the like caused max.
output current to
flow successively for
several seconds.
Servo motor locked:

1s or more

During rotation: 2.5s
or more

4. Encoder faulty.

Checking method

When the servo motor shaft is
rotated with the servo off, the

cumulative feedback pulses do
not vary in proportion to the

rotary angle of the shaft but the

indication skips or returns midway.

Change the servo motor.

1. Acceleration/deceleration time

constant is too small.

Increase the acceleration/deceleration
time constant.

2. Internal torque limit 1 (parameter

No.28) is too small.

Increase the torque limit value.

3. Motor cannot be started due to

torque shortage caused by power
supply voltage drop.

1. Review the power supply capacity.
2. Use servo motor which provides larger

output.

4. Position control gain 1 (parameter

No.7) value is small.

Increase set value and adjust to ensure
proper operation.

5. Servo motor shaft was rotated by

external force.

1. When torque is limited, increase the

limit value.

2. Reduce load.
3. Use servo motor that provides larger

output.

6. Machine struck something.

1. Review operation pattern.
2. Install limit switches.

7. Encoder faulty

Change the servo motor.

AL.52

Error excessive The droop pulse

value of the
deviation counter
exceeded 2.5
rotations.

8. Wrong connection of servo motor.

Servo amplifier's output terminals
U, V, W do not match servo
motor's input terminals U, V, W.

Connect correctly.

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