Lull 1044C-54 Series II Service Manual User Manual

Page 90

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Supply, Pressure, and Return Hydraulics

5-8

31200079

Filling Hydraulic Reservoir

Preferred Method

CAUTION: Do not fill reservoir through the breather opening. The

hydraulic system can become contaminated.

Oil must be filtered through the return filter to ensure purity.
Contamination, even small amounts, can permanently damage hydraulic
system components and void the warranty.

Fig. 5-5: Recommended Reservoir Filling Method

(Ref. Fig. 5-5) The following is the recommended filling procedure for the
hydraulic reservoir:

1. The machine must be parked on a level surface and the frame must be

level.

2. Retract all cylinders except frame tilt cylinder. Apply the park brake and

stop the engine.

3. Clean area around hex cap (Item 1) on the cover (Item 2). Loosen and

remove the hex cap.

4. Provide a hydraulic hose of suitable length to run between hydraulic oil

fill pump and male JIC (37°) filler fitting (Item 4), in return filter housing
cover. The reservoir end of the hose must be fitted with a 1-1/16-12 JIC
(37°) female hose fitting.

5. Assemble hose (Item 3) to reservoir filler fitting (Item 4) and tighten.

6. Fill reservoir until oil level in sight gauge is at HIGH mark. Use

hydraulic oil as specified in “Fluid and Lubricant Specifications” in
Section 3.

K

1

015

1

2

3

4

#

Description

1

Hex Cap

2

Cover

#

Description

3

Hydraulic Hose

4

Male JIC (37°) Filler Fitting

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