E8 controller and bcm description, 1 e8 controller features and functions, Gf-115-c – AERCO Modulex E8 Controls Guide User Manual

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PR1: 02/23/12 Page 9 of 112

GF-115-C

OMM-0084_0D

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526- 0288

2. E8 CONTROLLER AND BCM DESCRIPTION

Modulex boilers contain advanced and reliable electronic controls, which includes the E8

Controller and the BCM (Boiler Communications Module), providing comprehensive

programming and monitoring of the Modulex boiler and its functions. Features and functions of

the E8 Controller are described in the following sections.

2.1 E8 Controller Features And Functions

A standard component included in Modulex units, the E8 Controller is responsible for the

staging and modulation of individual thermal heating modules in a Modulex boiler and also

monitors supply and return water temperatures and domestic hot water zones.
The E8 Controller is housed in a compact enclosure measuring 5.7” (145 mm) x 3.9” (100 mm).

The Controller is mounted on the front of the Modulex Boiler and contains all of the controls,

indicators and displays necessary to adjust, operate and troubleshoot the Modulex Boiler. The

E8 features the following functions for Modulex boilers:

Shares the heating load among as many of the boiler's thermal heating modules as

possible. maximizing the overall operating efficiency of the boiler.

Provides access to all testing/programming parameters of each individual heating module:

operation test, operation time, boiler freeze protection and pump's anti seize program.

Drives lead-lag burner operation based on operating hours. The boiler module with the least

burner operating hours is the first to start and the burner with the most operating hours is the

first to stop.

Supports DHW (Domestic Hot Water) production using a dedicated sensor to control a

dedicated pump or 3-way diverting valve for storage tank temperature control.

Supports a manual operation service mode to control individual modules during

troubleshooting or combustion calibration procedures.

Drives diagnostics such as relay and senor testing.

Supports Modbus integration with

AERCO BMS II and AERCO Control System (ACS) or

Building Automation Systems. AERCO also offers a

Communication Gateway to support

BACnet, Lonworks and N2 system integration.

Figure 2-1: Modulex E8 Controller Front Panel

Rotary Knob

LCD Display

Window

Hinged Cover

(in closed

position)

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